Sony KV-SZ292M31 (serv.man2) Service Manual ▷ View online
– 4 –
KV-SZ292M31/M50
RM-GA002
[+B overcurrent $OCP%]
Occurs when an overcurrent on the +B(135V) line is detected by pin 32 of IC001 (A board).
If the voltage of pin 32 of IC001 (A board) is more than 4V, the unit will automatically go to
standby.
If the voltage of pin 32 of IC001 (A board) is more than 4V, the unit will automatically go to
standby.
[V-PROTECT]
Occurs when an absence of the vertical deflection pulse is detected by pin 13 of IC001
(A board).
(A board).
[IK $AKB%]
If the RGB levels* do not balance within 15 sec after the power is turned on, this error will be
detected by IC001 (A board). TV will stay on, but there will be 5 times LED blinking.
detected by IC001 (A board). TV will stay on, but there will be 5 times LED blinking.
Occurs when IC001 internal HV protect detects an abnormal H-Pulse (frequency) due to
improper power supply to IC001. TV cuts off high voltage power of anode CRT. No picture will be
detected. eg: IC602, IC604 go faulty.
improper power supply to IC001. TV cuts off high voltage power of anode CRT. No picture will be
detected. eg: IC602, IC604 go faulty.
* (Refers to the RGB levels of the AKB detection Ref pulse that detects IK.)
A BOARD
IC001
Y/CHROMA JUNGLE
A BOARD
IC503
V.OUT
A BOARD
IC001
SYSTEM
A BOARD
IC003
MEMORY
FROM
CV BOARD
IC751 PIN 5
IK
EHT0
RED LED
DISPLAY
SDA1
V.GUARD
SDA
5
F.B-PLS
3
13
84
32
122
A BOARD
FROM
Q816
COLLECTOR
99
POWER SUPPLY NG (+5V)
for VIDEO PROCESSOR
for VIDEO PROCESSOR
4. SELF DIAGNOSTIC SCREEN DISPLAY
5. HANDLING SELF DIAGNOSTIC SCREEN DISPLAY
6. SELF-DIAGNOSTIC CIRCUIT
2 :
000
3 :
N/A
4 :
000
5 :
001
8 :
002
101 :
N/A
"0" means no fault has been detected.
"1" means a fault has been detected.
"2" means two faults has been detected.
"2" means two faults has been detected.
"N/A" means not available for this models.
SELF DIAGNOSTIC
5
8
No.
Description
Method
1.
Display self diagnostic screen
[Display] t [Channel ] t [Volume ] t [Power / TV]
Note: The above must be performed while TV is on standby mode.
2.
Stop standby flash
i) Turn off power switch on main.
ii) Unplug power cord from the outlet.
ii) Unplug power cord from the outlet.
3.
Clear fault result
In self diagnostic screen, press
[Channel ] t
-
Note: Diagnostic results display on screen is not automatically cleared. Therefore,
clear result after completion of repair.
clear result after completion of repair.
4.
Quit self diagnostic screen
Turn off power switch of remote commander or main unit.
– 5 –
KV-SZ292M31/M50
RM-GA002
SECTION 1
DISASSEMBLY
1-2.
SPEAKER REMOVAL
1-3.
CHASSIS ASSY REMOVAL
1-4.
SERVICE POSITION
1-5.
A BOARD AND H2 BOARDS REMOVAL
1-1.
REAR COVER REMOVAL
1 Eleven screws
(+BVTP 4
(+BVTP 4
× 16)
2 Rear cover
1 Two screws
Tapping screw
(+PWH 4x16)
2 H2 Board
1 Two Hooks
3 A Board
– 6 –
KV-SZ292M31/M50
RM-GA002
1-6.
PICTURE TUBE REMOVAL
Note:
•
PleaseThe Picture Tube is upside down and the position for the anode cap and tension springs are changed
accordingly (for KV-SZ292M31 only).
accordingly (for KV-SZ292M31 only).
•
Please make sure the TV set is not in standing position before removing necessary CRT support located on bottom
right and left.
right and left.
1) Remove the rear cover.
2) Unplug all interconnecting leads from the Deflection yoke, Neck assy, Degaussing Coil and CRT grounding strap.
2) Unplug all interconnecting leads from the Deflection yoke, Neck assy, Degaussing Coil and CRT grounding strap.
Remove Chassis Assy.
3) Place the TV set with the CRT face down on a cushion jig.
• REMOVAL OF ANODE-CAP
Note:
• After removing the anode, short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or
carbon paint on the CRT.
• REMOVING PROCEDURES
1 Turn up one side of the rubber cap in the direction
indicated by the arrow
a.
2 Using a thumb pull up the rubber cap firmly in the direction
indicated by the arrow
b.
3 When one side of the rubber cap is separated from the
anode button, the anode-cap can be removed by turning
up the rubber cap and pulling it up in the direction of the
arrow
up the rubber cap and pulling it up in the direction of the
arrow
c.
• HOW TO HANDLE AN ANODE-CAP
1 Do not damage the surface of anode-caps with sharp
shaped objects.
2 Do not press the rubber too hard so as not to damage
the inside of anode-cap.
A metal fitting called the shatter-hook terminal is built
into the rubber.
A metal fitting called the shatter-hook terminal is built
into the rubber.
3 Do not turn the foot of rubber over too hard.
The shatter-hook terminal will stick out or damage the
rubber.
rubber.
a
a
b
b
c
Anode Button
qd
Loosen the Deflection Yoke
fixing screw and remove
4
Anode Cap Removal
7 Band, DGC Removal (x1)
5 CV Board Removal
6 Loosen the Neck Assembly
fixing screw and remove VM coil
9
Holder, DGC Removal (x2)
(not used for these models)
8
Spring Extension Removal (x2)
qf
Screw Tapping
7+ Crown Washer
0
Degaussing Coil
qs
Supports, CRT(2) Removal
qa
Earth Coating Assy
– 7 –
KV-SZ292M31/M50
RM-GA002
CAUTION:
1. Do not overpull the wires during dressing
_> avoid disconnection of wires.
2. Make sure wires are kept away from
sharp edges, heatsinks & other
hight-temperature parts.
1. Do not overpull the wires during dressing
_> avoid disconnection of wires.
2. Make sure wires are kept away from
sharp edges, heatsinks & other
hight-temperature parts.
Legend:
Hook
SECTION 2
WIRE DRESSING
2-1. Lead Assy, Jumper wire dressing at A board
W082
W077
P/N 1-923-512-11
W016
Dress both Lead Assy, Jumpers
along edge of shield case
P/N 1-910-026-28
Conn Assy,
5P YUV
CN905
Dress both Lead
Assy, Jumpers
around CN905, C903
and below Conn
Assy, 5P YUV
C903
Dress Lead Assy, Jumper far
away from C514 and T501
W010
W065
W084
C514
T501
Keep Lead Assy, Jumpers
away from R121
No.
Part No.
Description
Block
Remark
1 1-910-026-28
Lead
Assy,
Jumper
A(Var)
W016-W084(1)
W077-W065(0)
2 1-923-512-11 WIRE
UL1007
AWG24
150MM
ORG A(Com) W082-W010(1)
No.
Part No.
Description
Block
Remark
1 1-910-036-25
Lead
Assy,
Jumper
A(Var) W075-W085(1)
2-2. Dressing of Conn Assy, 4P VH
Dress Conn Assy, 4P VH into hook as shown.
CN6101
CN4102
Insert Connector Assy,
4P VH into holder
L2601
W075
P/N 1-910-036-25
For illustration only
Dress Lead Assy, Jumper in
between C211 and L2601
C211
Dress Lead Assy,
Jumper around C249
W085
A003
A002
Dress between
A003 and A002
UL Tube
i)
ii)
For
Audio
6+6
Non
DSP
models.
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