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Model
KV-SW213M85
Pages
67
Size
6.21 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kv-sw213m85.pdf
Date

Sony KV-SW213M85 Service Manual ▷ View online

– 7 –
KV-SW213M85/N63
   RM-GA002
• REMOVAL OF ANODE-CAP
Note:
• After removing the anode, short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or
carbon paint on the CRT.
REMOVING PROCEDURES
Turn up one side of the rubber cap in the direction
indicated by the arrow a.
Using a thumb pull up the rubber cap firmly in the direction
indicated by the arrow b.
When one side of the rubber cap is separated from the
anode button,  the anode-cap can be removed by turning
up the rubber cap and pulling it up in the direction of the
arrow 
c.
HOW TO HANDLE AN ANODE-CAP
Do not damage the surface of anode-caps with sharp
shaped objects.
Do not press the rubber too hard so as not to damage
the inside of anode-cap.
A metal fitting called the shatter-hook terminal is built
into the rubber.
Do not turn the foot of rubber over too hard.
The shatter-hook terminal will stick out or damage the
rubber.
A
A
B
B
C
 Anode Button
– 8 –
KV-SW213M85/N63
   RM-GA002
SECTION 2
WIRE DRESSING
CAUTION :
1.  Do not overpull the wires during dressing
--> avoid disconnection of wires.
2.  Make sure wires are kept away from
sharp edges, heatsinks & other
high-temperature parts.
2-1.  Mount Caution on A/C board
2-2.  Connector Assy, 5P (YUV wire) dressing
A
CN801
Mounted Wire (DIP)
Plug (A/I)
C
W068
W069
R828
R829
R889
UL wire
P/N 1-923-082-52
Ensure UL wire does not touch high
temperature resistors R828, R829 & R889
W052
Lead Assy, Jumper
Conn Assy, 5P (YUV)
Make sure the UL tape is
positioned
at the sharp edge of
shield case to
prevent wire from being
scratched
Connector Assy, 5P & Lead Assy, 
Jumper go around shield case &
dress with pin wire A021
R121
Lead Assy, G2 & 200V wire on C Board
UL wire P/N 1-923-082-52 on A Board (W068-W069)
CAUTION:
Dress & control mounted wires (Lead Assy, G2 & 200V wire) on C board
if necessary :
--> ensure wires do not get trapped during solder dip process
--> ensure wires do not get punched by ICT jig (modify ICT jig if applicable)
CAUTION:
1) Keep UL wire close to
board surface
2) Make sure wires are 
kept away from 
high-temperature parts
3) Ensure wires do not get
punched by ICT jig (modify
ICT jig if applicable)
CN703:
Ensure Pin 
1 is 
connected
to orange
wire 
(200V)
W700:
Board-
in Lead
Assy, 
G2
W051
Keep UL wire close to
board surface --> vertical
seam improvement
Make sure Conn Assy, 5P
does not touch resistor, R121
Keep Lead Assy, Jumper
away from shield case -->
C/M for OSD drift from RF to
Video mode
Make sure the Connector Assy,
5P is kept close to board surface.
CAUTION:
1) Dress Lead Assy, Jumper according to the green route.
  => Ensure Lead Assy, Jumper is dress away from shield case in the boxed area.
  => Ensure Lead Assy, Jumper is dress below Conn Assy, 5P (YUV).
2) Make sure wires are kept away from sharp edges, heatsinks & other high-temperature parts
– 9 –
KV-SW213M85/N63
   RM-GA002
2-3.  Wiredressing on A board
2-4.  AC Power Cord, Lead Assy, Speaker, Connector Assy, 3P and Lead Assy, Earth dressing at A board
FBT Flange
(i) Non 3D models
(ii) 3D models
(iii) For non 3D and 3D
RY600
AC Cord 
540 ± 5 
(
Standing Purse
Lock
Pull towards right
Pull wires towards right to prevent
slacking, then dress wires above
capacitors' height as shown --> prevent
from touching high temperature parts
Lead Assy, Focus
FBT Flange
Make sure
rubber cap is
pushed
down to make
sure it covers
the FBT flange
completely
Keep wires above of
RY600
--> prevent wires
from being
sandwiched with
front jack & pushed
against relay
Dress AC Power Cord with
Standing Purse Lock, followed
by Lead Assy, Earth and Lead
Assy, Speaker (RED+BLK).
Keep wires above of RY600
--> prevent wires from being
sandwiched with front jack & 
pushed against relay
Dress AC Power Cord
with Standing Purse
Lock, followed by Lead
Assy, Earth and Lead
Assy, Speaker
(RED+BLK).
Dress AC Power Cord and Lead
Assy, Speaker (WHT+BLK) with
Pin, Wire A016
Keep Conn. Assy, 3P
above bunch of wires
Dress AC Power Cord and Lead
Assy, Speaker (WHT+BLK) with
Pin, Wire A016
HV cable
RY600
Lead Assy,
Speaker (RED+BLK)
Lead Assy, Earth
AC Power Cord
CAUTION:
Make sure wires are kept away from sharp edges,
heatsinks & other high-temperature parts
– 10 –
KV-SW213M85/N63
   RM-GA002
2-5.  Earth Coating Assy installation at CRT
2-6.  DGC Connector, Lead Assy, Speaker and Lead Assy, Earth dressing
Earth Assy, Coating
Standing Purse Lock
Non-3D models
3D models
Standing Purse Lock 
DGC Conn 
Lead Assy,
Speaker (RED+BLK)
AC Power Cord
Lead Assy, Earth 
Standing Purse
Lock
Make sure the round
side of spring tension
is installed to Earth
Assy, Coating
Dress wires away from beznet's front terminal --> Prevent
wires from being sandwiched when docking chassis.
Make sure Lead Assy, Earth is
kept away from group of
heatsinks
Dress AC Power Cord and
Lead Assy, Speaker
(WHT+BLK) with Pin, wire
A016
Conn Assy, 3P is above
AC Power Cord and bunch
of wires & towards LEFT
of Standing Purse Lock.
Dress AC Power Cord and
Lead Assy, Speaker
(WHT+BLK) with Pin, wire
A016
Dress DGC Conn together with AC Power Cord, Lead Assy, Earth & Lead
Assy, Speaker (RED+BLK) which are dressed during Chassis Assy as shown
in Figure 2.4(i)
Dress DGC Conn together with AC Power Cord, Lead Assy, Earth & Lead
Assy, Speaker (RED+BLK) which are dressed during Chassis Assy as
shown in Figure 2.4(ii)
CAUTION:
1. Prevent wires from being sandwiched with
  beznet's front terminal when docking chassis.
2. Dress speaker wire & AC cord above capacitors
  near it --> prevent from touching high-temp parts.
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