Sony KV-HP213M83 Service Manual ▷ View online
– 8 –
KV-HP213N63,N63/S,M83
RM-GA002
SECTION 2
WIRE DRESSING
2-1. Mount Caution on C board
Lead Assy, G2 & 200V wire on C Board
A
C
CN801
Mounted Wire (DIP)
Plug (A/I)
CAUTION:
Dress & control mounted wires (Lead Assy, G2 & 200V wire) on C board if
necessary :
--> ensure wires do not get trapped during solder dip process
--> ensure wires do not get punched by ICT jig (modify ICT jig if applicable)
Dress & control mounted wires (Lead Assy, G2 & 200V wire) on C board if
necessary :
--> ensure wires do not get trapped during solder dip process
--> ensure wires do not get punched by ICT jig (modify ICT jig if applicable)
CN703:
Ensure Pin 1 is
connected to
orange wire (200V)
Ensure Pin 1 is
connected to
orange wire (200V)
W700:
Board-in Lead
Assy, G2
Board-in Lead
Assy, G2
C Board
Lead Assy, G2
R795/R760
Keep Lead Assy, G2 away
from leg of conductive parts.
from leg of conductive parts.
R781
CAUTION:
Ensure Lead Assy, G2 is kept away from leg of nearby conductive
parts during solder DIP process
--> to ensure insulation of wire does not get melted when touching
leg of part due to heat conduction from solder bath.
Ensure Lead Assy, G2 is kept away from leg of nearby conductive
parts during solder DIP process
--> to ensure insulation of wire does not get melted when touching
leg of part due to heat conduction from solder bath.
2-2. Wiredressing on A board
Lead Assy, Focus
CAUTION:
Make sure wires are kept away from sharp edges,
heatsinks & other high-temperature parts
Make sure wires are kept away from sharp edges,
heatsinks & other high-temperature parts
FBT Flange
HV cable
Make sure rubber cap is
pushed down to make sure
it covers the FBT flange
completely
FBT Flange
– 9 –
KV-HP213N63,N63/S,M83
RM-GA002
2-3. Mount Caution on A & H3 board
W068
W069
R828
R829
R889
Ensure UL wire does not touch high
temperature resistors R828, R829 & R889
temperature resistors R828, R829 & R889
UL wire
P/N 1-923-082-52
CAUTION:
1) Make sure wires are kept away from sharp edges & heatsinks
2) Keep UL wire close to board surface
3) Make sure wires are kept away from high-temperature parts
4) Ensure wires do not get punched by ICT jig (modify ICT jig if applicable)
2) Keep UL wire close to board surface
3) Make sure wires are kept away from high-temperature parts
4) Ensure wires do not get punched by ICT jig (modify ICT jig if applicable)
UL wire P/N 1-923-082-52 on A Board (W068-W069)
A Board
W051
W052
Keep UL wire close to
board surface --> vertical
seam improvement
board surface --> vertical
seam improvement
UL wire on A Board (W051-W052)
Refer to printing:
GRAY wire to
Pin 3 (KEY)
GRAY wire to
Pin 3 (KEY)
Refer to printing:
WHITE wire to
Pin 1 (GND)
WHITE wire to
Pin 1 (GND)
Connector Assy, 3P
P/N: 1-910-031-76
CAUTION:
Make sure Connector Assy, 3P (P/N: 1-910-031-76)
is inserted to correct pins:
--> WHITE wire to Pin 1
--> GRAY wire to Pin 3
--> Pin 2 is NOT connected
Make sure Connector Assy, 3P (P/N: 1-910-031-76)
is inserted to correct pins:
--> WHITE wire to Pin 1
--> GRAY wire to Pin 3
--> Pin 2 is NOT connected
A Board
H3 Board
– 10 –
KV-HP213N63,N63/S,M83
RM-GA002
2-4. Connector Assy, 5P (YUV wire) dressing
CAUTION :
1) Dress Lead Assy, Jumper according to the green route.
=> Ensure Lead Assy, Jumper is dress away from shield case in the boxed area.
=> Ensure Lead Assy, Jumper is dress below Conn Assy, 5P (YUV).
2) Make sure wires are kept away from sharp edges, heatsinks & other high-temperature parts
1) Dress Lead Assy, Jumper according to the green route.
=> Ensure Lead Assy, Jumper is dress away from shield case in the boxed area.
=> Ensure Lead Assy, Jumper is dress below Conn Assy, 5P (YUV).
2) Make sure wires are kept away from sharp edges, heatsinks & other high-temperature parts
Make sure Conn Assy, 5P
does not touch resistor, R121
Make sure the Connector Assy, 5P
is kept close to board surface.
Make sure the UL tape is
positioned at the sharp edge
of shield case to prevent wire
from being scratched
R121
Lead Assy, Jumper
Keep Lead Assy, Jumper
away from shield case -->
C/M for OSD drift from
RF to Video mode
Connector Assy, 5P &
Lead Assy, Jumper go
around shield case &
dress with pin wire A021
Conn Assy, 5P (YUV)
2-5. AC Power Cord dressing at A board
CAUTION:
Make sure wires are kept away from sharp edges,
heatsinks & other high-temperature parts
Make sure wires are kept away from sharp edges,
heatsinks & other high-temperature parts
RY600
Dress AC Power Cord with Standing Purse
Lock, followed by Lead Assy, Earth.
AC Cord Holder
540 ± 5 mm
Pull AC Power Cord towards right to prevent
slacking, then dress wire with Pin, Wire A016
above capacitors' height as shown --> prevent
from touching high temperature parts
slacking, then dress wire with Pin, Wire A016
above capacitors' height as shown --> prevent
from touching high temperature parts
AC Power Cord
Lead Assy, Earth
Standing
Purse Lock
Keep wires above of RY600
Connector Assy, 3P
Keep Connector Assy, 3P above of
AC Power Cord & Lead Assy, Earth.
AC Power Cord & Lead Assy, Earth.
Keep wires above of RY600 ---> to avoid wires from being
sandwiched with front terminal when docking chassis.
sandwiched with front terminal when docking chassis.
Lead Assy, Earth
AC Power Cord
AC Power Cord
Pull towards right
– 11 –
KV-HP213N63,N63/S,M83
RM-GA002
2-6. Earth Coating Assy installation at CRT
Make sure the round
side of spring tension
is installed to Earth
Assy, Coating
side of spring tension
is installed to Earth
Assy, Coating
Earth Assy,
Coating
Coating
2-7. Caution for chassis docking process
Ensure wire is not trapped
between bottom cover's rib &
PWB while docking chassis.
between bottom cover's rib &
PWB while docking chassis.
Ensure wire does not
go underneath PWB
while docking chassis.
go underneath PWB
while docking chassis.
Ensure wire is not
scratched by residue
(sharp edge)
scratched by residue
(sharp edge)
OK
NG
Pin Lead A016
CRT Support
For Illustration only
AC Power Cord
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