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– 8 –

 

R121

 

 

)

OK

NG

Dress Conn Assy, 7P (RGB) with
Cable Tie at alignment hole, A as shown.

Make sure Conn Assy, 7P (RGB)
does not direct contact with heat
sink of IC751

Conn Assy, 7P
(RGB)

Lead Assy, Focus

FBT Flange

Make sure Conn Assy, 5P
does not touch resistor, R121

Lead Assy, Jumper

Conn Assy, 5P (YUV)

Pin, Wire A021

Figure 5

Figure 5(a)

Figure 5(b)

Shield case

Shield case

Make sure the Connector Assy, 5P
(YUV) is press down towards the
board

1) Dress Conn Assy, 5P (YUV) & Lead Assy, Jumper with Pin, Wire A021 as shown.
2) Dress Lead Assy, Jumper according to the route shown in the Figure..
Note : Ensure Lead Assy, Jumper is dress away from shield case in the boxed area in Figure 5.
 

Ensure Lead Assy, Jumper is dress below Conn Assy, 5P (YUV).

Make sure rubber cap is pushed
down to make sure it covers
the FBT flange completely

Cable Tie, A

CAUTION:
Prevent tie, cable from touching
rear cover or any enclosures by
turning them away from it
--> avoid rattle sound. Also
prevent tie, cable's end from
touching solder side of board.

HV Cap Assy

FBT Flange

TVSR Requirement :
All Connectors must be kept away from FBT area by a minimum distance of
10mm

Make sure the UL tape is positioned
at the sharp edge of shield case to
prevent wire from being scratched

Conn Assy, 5P (YUV)

Lead Assy,

CAUTION:
1) Dress Lead Assy, Jumper according to the route shown
in the Figure 5.
=> Ensure Lead Assy, Jumper is dress away from shield
case in the boxed area.
=> Ensure Lead Assy, Jumper is dress below Conn Assy,
5P (YUV).

– 9 –

 

1) Dress AC Power Cord, Lead Assy, Earth and Lead Assy, Speaker (Right) inside standing purse lock.
 

Note : Do not lock the standing purse lock. (will be lock after putting in DGC Conn in Overall Assy)

 

Keep bunch of wires above of RY600 to avoid wires from being sandwiched with front jack and pushed against relay.

2) Dress AC Power Cord and Lead Assy, Speaker (Left) with Pin, Wire A016 as shown.
 

Note : Dress AC Power Cord & Lead Assy, Speaker (Left) above the surrounding capacitors to prevent from touching high-temp parts.

Lead Assy,

Lead Assy, Speaker

Figure 6(a)

AC Cord Holder

540 ± 5 mm

Heat Sink, A004

Dress AC Power Cord & Lead Assy,
Speaker (Left) above the surrounding
capacitors to prevent from touching high-
temp parte.

AC Power

RY600

Standing

Lead Assy, Speaker

Pin, Wire

Earth Assy,
Coating

Make sure the
round
side of spring
tension
is installed to Earth
Assy, coating

– 10 –

DGC

 

  

 

 

 

 

Make sure loop made is of a

small radius (closely dressed

around DGC)

Dress DGC Conn into standing purse lock and lock the standing purse lock.

Note :  1) AC Power Cord, Lead Assy, Earth and Lead Assy, Speaker (Right) already inserted into standing purse lock during Chassis Assy.

 

2) Keep bunch of wires above of RY600 to avoid wires from being sandwiched with front jack and pushed against relay.

 

3) Dress wires away from beznet's front terminal to prevent wires from being sandwiched when docking.

 

4) Dress speaker wires above the surrounding capacitors to prevent from touching high-temp parts.

2. Once loop is made,

Earth Assy, Coating

wire is connected to C

1. Earth Assy, Coating

is in front of DGC

before looping it once

around DGC.

From braided wire of

Earth Assy, Coating at CRT

Make sure Earth Assy,

Coating wire is close to

CRT surface before making

a loop around DGC

Dress wires away from beznet's front terminal
--> prevent wires from being sandwiched when docking chassis.

Lead Assy, Speaker (Right)

AC Power Cord

Lead Assy, Earth

Keep bunch of wires above of RY600
--> to avoid wires from being sandwiched with
front jack and pushed against relay

Tweeter's
Tab

Spring
extension

Black Tape

Ensure DGC
Conn is kept
behind of DGC

Ensure DGC conn is in front
of DGC before dress with
standing purse lock.

Standing
purse lock

iii) Dress DGC conn according to Figure.
Note : Kept DGC conn close to the CRT.
Ensure all wires is keep away from heatsinks
or other high temperature parts.

Make sure wire does not
touch heatsink or other
high temperature parts.

Lead Assy, Speaker is
dress underneath DGC.
(Sandwiched between
DGC & CRT surface.)

Ensure tweeter's tab is
facing inisde (towards
CRT) to avoid wire
being sandwich while
docking rear cover.

DGC Conn

RY600

i) Ensure Tweeter's tab is facing inside (towards CRT).ii) Dress Lead Assy, Speaker (Right) underneath DGC.
Note : Avoid wire being sandwich while docking rear (Sandwiched between DGC & CRT surface)

Standing Purse Lock

Pin, Wire A016

AC Power Cord

Lead Assy, Speaker

DGC

Lead Assy,

AC Power

Standing Purse

Lock

Lead Assy, Speaker (Left)

Dress speaker wires above the surrounding capacitors
--> prevent from touching high-temp parts.

CAUTION:
Keep wires away from sharp edge of spring
extension

Ensure DGC
Conn is kept
behind of black
tape.

– 11 –

1) Insert Lead Assy, Speaker (Left) followed by AC Power Cord into CRT support's hook.
 

Note : Ensure wires do not come out from hook.

 

 

Keep wires away from heat sink and other high temperature parts.

2) Make sure Front Control wire lie flat on bottom cover and dressed around AC Power Cord.
 

Note : Keep Front Control Wire away from heat sinks and other high temperature parts.

3) Ensure Tweeter's tab is facing inside (towards CRT).
 

Note : Avoid wire being sandwich while docking rear cover.

1) Dress DY Conn along Conn Assy, 5P (200V) as shown.
2) Dress DY Conn and Conn Assy, 5P (200V) with Purse Lock Ø5.
  Note : Kept DY Conn & Conn Assy, 5P away from FBT area by a distance of 10mm or more.

 

H3 

 

 

 

 

 

 

 

 

DY

 

 

 

 

 

Front Control

Wire is placed

Earth Assy, Coating

Purse Lock Ø5

Conn Assy

, 

5P

(200V)

DY

 Conn

Conn Assy, 5P

DY Conn goes above Conn Assy, 5P

DY Conn goes underneath of Earth
Assy, Coating and Conn Assy, 5P

Front Control wire possible to get trap at
edge where beznet and bottom cover meet.
1) To prevent this, temporary place wire
behind DGC

Tweeter's

Insert Lead Assy, Speaker and
AC Power Cord into CRT

Ensure tweeter's
tab is facing
inside (towards
CRT) to avoid
wire being
sandwich while
docking rear

Lead Assy, Speaker

Front Control

AC Power

Bottom

Make sure Front Control wire lie flat on bottom cover
and dressed around AC Power Cord as shown.
=> Keep wire away from nearby heatsink.

Keep wires away from heatsink

CRT

Insert AC Power Cord in CRT support's

Make sure DY Conn is on the
right side of Earth Assy,

Purse Lock Ø5

≥ 10mm

Use heat sink height to
estimate purse lock location

Dress DY Conn and Conn Assy, 5P
(200V) with Purse Lock Ø5.

TVSR Requirement :
All wires must be kept away from
FBT area by a distance of 10mm or
more.

CAUTION:
Do not overpull the wires during dressing --> avoid disconnection 
of wire.

CAUTION:
Do not overpull the wires during dressing --> avoid disconnection 
of wire.