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Model
KP-FX43M31 KP-FX43M61 KP-FX43M91 KP-FX53M31 KP-FX53M61 KP-FX53M91
Pages
127
Size
17.87 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kp-fx43m31-kp-fx43m61-kp-fx43m91-kp-fx53m31-kp-fx5.pdf
Date

Sony KP-FX43M31 / KP-FX43M61 / KP-FX43M91 / KP-FX53M31 / KP-FX53M61 / KP-FX53M91 Service Manual ▷ View online

– 53 –
KP-FX43M31/M61/M91
KP-FX53M31/M61/M91
RM-998
2. Red Adjustment
1) Place a cap on the blue lens so that green and red colors are
displayed.
2) Press “3” button on the commander to select RED mode.
3) Adjust the following items so that blue lines overlap with
green lines.
• RED CENT (horizontally/vertically)
• RED SKEW (horizontally/vertically)
• RED SIZE (horizontally/vertically)
• RED LIN (horizontally)
• RED MSIZ (horizontally)
• RED MLIN (horizontally)
• RED PIN (horizontally/vertically)
• RED KEY (/vertically)
4) Press “9” button on the commander to enter the fine adjust-
ment mode.
5) Make fine adjustment so that horizontal lines and vertical
lines overlap with green lines.
6) Press  “9” button on the commander to return to the rough
adjustment mode.
3. Blue Adjustment
1) Place a cap on the red lens so that green and blue colors are
displayed.
2) Press “3” button on the commander to select BLUE mode.
3) Hereinafter, use same manner as that of blue adjustment to
adjust so that the red lines overlap with green lines.3.
Blue Adjustment
DRC100
(50 Hz)
DRC1250
(50 Hz)
DRC1250
V Comp
(50 Hz)
HD
(50 Hz)
DRC1250
(60 Hz)
DRC120
(60 Hz)
HD
(60 Hz)
DRC100
V Comp
(50 Hz)
DRC1250
V Comp
(60 Hz)
DRC120
V Comp
(60 Hz)
4.  Registration Data Writing
1) Select  “ PJE ”service item.
Ex.PJE  00  FDIS
2) Select “ PJE  03  ALCP” change date “ 00” to “ 01” using Joy
Stick Key, Then push  “ MUTE” + “ 0” confirm red ALCP
OSD appear.
3) Regi data of DRC1250(PAL) is copied to all other mode.
When ALCP OSD disappear, data copy is finished.
<PJE adjusted DATA ALL COPY>
– 54 –
KP-FX43M31/M61/M91
KP-FX53M31/M61/M91
RM-998
3-13. AUTO CONVERGENCE SETTING
This adjustment must be performed after the registration adjust-
ment was made or after readjustment was made by any reason.
1. Darken the periphery of this set.
2. Receive the 50Hz (PAL) signal.
3. Set in the service mode.
4. Press “
 (AUTO CONVERGENCE)” button on the front
panel of the set.
(The offset value is now automatically stored.)
5. Check that no error message appears.
If an error message appears, recheck.
6. Enter the NTSC monoscope signal, and perform the same
steps in the PAL modes respectively.
3-14. BLUE OFFSET ADJUSTMENT
This adjustment must be ending the G2 adjustment .
1. Receive the HD(1080i/60Hz Black) signal into component
in terminal.
2. Set PICTURE 100%, others are normal, DRC1250/60Hz.
3. Adjust with SLN so that the blue reference pulse peak volt-
age of B100 terminal (CN1100) enters into standard.
Item : GE2  03  SLN
4. Write the adjustment value in the NVM area of each mode
after the adjustment.
3-15. WHITE BALANCE ADJUSTMENT
1. Enter the monoscope signal.
2. Set in the service mode.
3. Press “MENU” button on the commander to select “A/V
CONTROL” 
b “PICTURE MODE” b ”ADJUST”.
Adjustment Condition
PICTURE MODE : PERSONAL
PICTURE
: 0%
BRIGHT
: 50%
If the noise of DCF (Digital Comb Filter) has an effecting
white balance adjustment, change service data as follows
while the adjustment.
OPM
00 COM
:
00
t
01
(This time, beginning inspection also should be done under
some condition.)
Adjusting Parameter
Category
Item
WHB
03
SBR
04
RDR
06
BDR
07
RCT
09
BCT
4. Adjust “03 SBR” so that 10 IRE section barely grows.
5. Enter the all-white pattern signal.
6. Adjust “07 RCT” and “09 BCT” so as to attain the optimum
white balance.
7. Adjust “03 SBR” so that 100 IRE section barely grows.
8. Adjust “04 RDR” and “06 BDR” so as to attain the optimum
white balance.
9. Repeatedly adjust the white balance for the minimum and
maximum picture setting.
10. Enter the monoscope signal, and select “SAJ 00 PIC”, and set
the data to “00”.
11. Adjust “03 SBR” so that the border between 0 IRE and 10 IRE
becomes distinct.
2.2 
± 0.1V
GND (0V)
V
BLUE REFERENCE PULSE 
(CN1100 B5 B100)
TWIN
(60 Hz)
DRC1250
(60 Hz)
DRC100
(60 Hz)
HD(1080i)
(60 Hz)
DRC1250
(50 Hz)
DRC100
(50 Hz)
HD(1080i)
(50 Hz)
DRC100
V Comp
(60 Hz)
DRC100
V Comp
(50 Hz)
DRC1250
V Comp
(50 Hz)
DRC1250
V Comp
(60 Hz)
– 55 –
KP-FX43M31/M61/M91
KP-FX53M31/M61/M91
RM-998
ERROR
DESCRIPTION
NOTE
CODE
10
Sensor 0 low output
Check sensor 0, connection/Wiring, circuit and pattern position.
(Are patterns hitting sensor ?) Adjust V UP, HMID if necessary.
11
Sensor 1 low output
Check sensor 1, connection/Wiring, circuit and pattern position.
(Are patterns hitting sensor ?) Adjust HLE, VMID if necessary.
12
Sensor 2 low output
Check sensor 2, connection/Wiring, circuit and pattern position.
(Are patterns hitting sensor ?) Adjust HRIV, VMID if necessary.
13
Sensor 3 low output
Check sensor 3, connection/Wiring, circuit and pattern position.
(Are patterns hitting sensor ?) Adjust VLOW, HMID if necessary.
20
Sensor 0 high output
Check sensor 0 and circuit.
21
Sensor 1 high output
Check sensor 1 and circuit.
22
Sensor 2 high output
Check sensor 2 and circuit.
23
Sensor 3 high output
Check sensor 3 and circuit.
30
V center or skew adjustment
Check VMID data and check registration condition.
loop overflow
31
H center or skew adjustment
Check HMID data and check registration condition.
loop overflow
32
H linearity or size adjustment
Check HLE and HRIV data and check registration condition.
loop overflow
40
V center regi data overflow
Check VMID data and confirm V center data (all modes) is not near 511.
41
H center regi data overflow
Check HMID data and confirm H center data (all modes) is not near 511.
42
V skew regi data overflow
Check VMID data and confirm V skew data (all modes) is not near 511.
43
H skew regi data overflow
Check HMID data and confirm H skew data (all modes) is not near 511.
44
H linearity regi data overflow
Check HLE data and HRIV data and confirm H center data (all modes)
is not near 511.
45
H size regi data overflow
Check HLE data and HRIV data and confirm H center data (all modes)
is not near 511.
50
V center regi data overflow
Check VMID data and confirm V center data (all modes) is not near 512.
51
H center regi data overflow
Check HMID data and confirm H center data (all modes) is not near 512.
52
V skew regi data overflow
Check VMID data and confirm V skew data (all modes) is not near 512.
53
H center regi data overflow
Check HMID data and confirm H skew data (all modes) is not near 512.
54
H linearity regi data overflow
Check HLE data and HRIV data and confirm H center data (all modes)
is not near 512.
55
H size regi data overflow
Check HLE data and HRIV data and confirm V center data (all modes)
is not near 512.
60
Cent/Skew calibration loop
Check HMID and VMID data and check registration condition.
overflow
61
Size/Lin calibration loop
Check HLE, HRIV, VUP, and VLOW data and check registration
overflow
condition.
70
V cent/Skew ratio limit
Check sensors 1 and 2, connection/wiring, circuit, increase RTLM.
71
H cent/Skew ratio limit
Check sensors 0 and 3, connection/wiring, circuit, increase RTLM.
73
H size/Lin ratio limit
Check sensors 1 and 2, connection/wiring, circuit, increase RTLM.
80
Size limit Error
Check that horizontal size data is not near SZLM.
ERROR CODE LIST
0 : UPPER SENSOR
1 : LEFT SENSOR
2 : RIGHT SENSOR
3 : LOWER SENSOR
SCREEN
0
3
1
2
[SENSOR POSITION]
PJE
61
133
ERR
|
Category : PJE
Item : 61 ERR
Color : (0=G, 1=R, 2=b, 3=ALL)
Error code : (See Error codelist)
133
• ERROR CODE SCREEN DISPLAY
(When select “PJE” 
b “61 ERR”.)
Horizintal/Vertical
R, G, B
Sensor 0/1/2/3
Ratio Offset
RORH
R0RH
• ERROR CODE SCREEN DISPLAY
(When press “
 (AUTO CONVERGENCE)” button.)
3-16. AUTO CONVERGENCE ERROR CODE LIST
If an error code is displayed after the set has been fully adjusted, correctly, plese check the following items : position, tilt and sizing. If
either of these adjustments are off, even slightli, the auto registration pattern will not hit the four sensors properly. This occurs when the
internal generator patterns is being flashed on the screen for the sensor to read. Therefore, auto registration (called auto  convergence)
cannot operate properly causing an error code to be displayed. In order for this function to operate properly, correct position, tilt and size
must be adjusted properly.
– 56 –
KP-FX43M31/M61/M91
KP-FX53M31/M61/M91
RM-998
SECTION  4
SAFETY  RELATED  ADJUSTMENT
4-1. HV  
REGULATION
  ADJUSTMENT
When replacing the following components marked with 
]
on the schematic diagram, always check hold-down volt-
age and if necessary re-adjust.
HV REGULATION ADJUSTMENT
1. Connect a HV static voltmeter to the unconnected plug
of the highvoltage block. (Fig.4-1)
2. Power on the set.
3. Confirm that the static voltmeter reading is
31.0 ± 0.2 kV.
4. If not, adjust with VR8001 to the specified value.
5. After adjustment, apply sufficient amound of RTV
KE490 on the VR8001. (Fig.4- 2)
HV HOLD-DOWN ADJUSTMENT
1. Connect a HV static voltmeter to the unconnected plug
of the highvoltage block. (Fig.4- 1)
2. Power on the set.
3. Connect an external 10k  VR at CN8015 and adjust
this VR so that the high voltage is 34.50 kV.
4. Confirm that the static voltmeterreading is
34.5 ± 0.4 kV.
5. If not, adjust with VR8002 to the specified value.
6. After adjustment, put the VR cover on VR8001 as
shown below and apply sufficient amound of RTV
KE490 on the VR8002. (Fig.4- 2)
4-2. HV  HOLD-DOWN  ADJUSTMENT
When replacing the following components marked with 
]
on the schematic diagram, always check hold-down volt-
age and if necessary re-adjust.
[ : VR8001
] : C8054, C8086, C8088, C8100, C8104, C8118,
C8123, C8124
D8019, D8020, D8022, D8028, D8036
IC8008
Q8035, Q8043
R8043, R8159, R8166, R8171, R8196, R8201
T8004(LOT), T8005(FBT)
HV block, D board
[ : VR8002
] : C8079, C8083, C8090, C8129
D8013, D8015, D8038, D8043, D8051
IC8006
Q8021
R8055, R8102, R8128, R8129, R8131, R8139,
R8140,  R8142, R8153, R8163, R8223, R8230
T8004(LOT), T8005(FBT)
HV block, D board
4-3.+B MAX VOLTAGE CONFIRMATION
The following adjustments should always be performed
when replacing IC6503.
1. Supply 220V AC to variable autotransformer.
2. Receive dot signal pattern and set the PICTURE and
BRIGHTNESS setting to their minimum.
3. Confirm the voltage of TP+B 135V is less than 137.0
Vdc.
4. If step 4 not satisfied, replace IC6503 and repeat above
steps.
4-4.+B OVP CONFIRMATION
1. Add to low voltage power supply between to TP6502
and 4 pin of IC6502.
2. Supply 220V AC to variable autotransformer.
3. Power on the Set and receive dot signal pattern.
4. Set the PICTURE and BRIGHTNESS settings.
5. Check the OVP is actived.
Operate : power supply voltage  2.70 ± 0.05 V
Fig. 4-1
RTV KE490
VR8001, VR8002
Fig. 4-2
Remove the cap off
from the unused
terminal and connect a
HV static voltmeter
there.
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