DOWNLOAD Sony KP-FW51M91 Service Manual ↓ Size: 13.93 MB | Pages: 127 in PDF or view online for FREE

Model
KP-FW51M91
Pages
127
Size
13.93 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kp-fw51m91.pdf
Date

Sony KP-FW51M91 Service Manual ▷ View online

– 13 –
KP-FW51M91
RM-1015
2-10. A, D AND G1 BOARDS REMOVAL
8
 D board
6
 A board
Main  bracket section
5
 Six screws
     (BVTP 3x12)
7
 Six screws
     (BVTP 3x12)
4
 G1 bracket
3
 Three screws
     (BVTP 3x12)
2
 G1 board
1
 Two screws
     (BVTP 3x12)
5
 PWB block assy
3
 Picture tube block assy
2
 Three screws
      (Hexagon head)
      (4X20)
2
 Three screws
      (Hexagon head)
      (4X20)
4
 Two screws
     (Hexagon head)
     (4X20)
1
 Two screws
(BVTP 4X16)
1
 Two screws
(BVTP 4X16)
2-11. PICTURE TUBE AND PWB BLOCK REMOVAL
– 14 –
KP-FW51M91
RM-1015
2-12. HIGH-VOLTAGE CABLE INSTALLATION AND REMOVAL
(1) Remover
(2) Installation
2-13. MECHASEAL
1 Rubber cap
2 HV cable turn 90
°
2 Rubber cap
1 HV cable
Hook
1 Four screws
     (BVTP 4X16)
7 Two screws  (BVTP 4X16)
5 Four screws
     (BVTP 4X16)
Removing the arrow-marked screw is strictly inhibited.
If removed, it may cause liquid spill.
2 CR board
3 VMcoil assy
4 Deflection yoke
6 Mechaseal assy (R)
8 Shading (51-R)
     (Red only)
7 Screw  (BVTP 4X16)
5 Four screws
     (BVTP 4X16)
2 CG board
3 VMcoil assy
4 Deflection yoke
6 Mechaseal assy (G)
8 Shading (51-G)
    (Green only)
– 15 –
KP-FW51M91
RM-1015
Fig. 3-6
SECTION  3
SET-UP  ADJUSTMENTS
3-1. SCREEN  VOLTAGE  ADJUSTMENT
(ROUGH  ALIGNMENT)
1. Receive the Monoscope signal.
2. Set 50% BRIGHTNESS and minimum PICTURE.
3. Turn the red VR on the focus pack all the way to the left and
then gradually turn it to the right until the point where you can
see the retrace line.
4. Next gradually turn it to the left to the position where the
retrace line disappears.
3-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)
1. Turn on the power of the set.
2. Select VIDEO1 and make no signal input.
3. Supply DC (177.5 
± 0.5V) from external power supply to KR
(Fig.3-2).
3. Turn red of G2 VR clockwise, then retrace line appear.
4. Turn G2 VR counterclockwise and set retrace line just
disappear (Fig.3-3).
5. Add DC voltage DC (174 
± 0.5V) to KR.
6. Confirm if retrace can be seen.
7. Adjust green and blue at the same method.
3-3. FOCUS ROUGH ADJUSTMENT
1. Connect VIDEO-1 terminal.
2. Receive video dot hatch pattern.
3. Use lens-cover to red and blue.
VMcoil Assy
Make sure deflection yoke is 
touching CRT closely.
2-pole magnet
4-pole magnet
Deflection yoke
Anode cap
Centering magnet
Fig. 3-1
4. Adjust electric focus (roughly).
5. Rotate the green lens and adjust to obtain the best lens focus.
6. Rotate the green focus volume on the focus pack and adjust to
obtain best electrical focus.
7. If focus is not good, repeat 4 process.
8. Repeat above process for red and blue lenses and electric fo-
cus.
9. Fix lens screw.
3-4. DEFLECTION YOKE TILT ADJUSTMENT
1. Receive the Monoscope signal.
2. Place the caps on the red and blue lens so that only the green
color.
3. Loosen the deflection yoke setscrew and align the tilt of the
Deflection yoke so that the bars at the center of the
monoscope pattern are horizontal.
4. After aligning the deflection yoke, fasten it securely to the
funnel-shaped portion of the CRT.
5. The tilt of the deflection yoke for red and blue is aligned the
same as was done for green.
SCREEN
B
R
G
FOCUS
Focus Pack
B
R
G
+
Power
Supply
Dummy Resister
3k ohm  20W
Fig. 3-2
Fig. 3-3
Test signal
Fig. 3-5
Lens
Fig. 3-4
Minimize both A and B.
A
B
Scanning line visible.
– 16 –
KP-FW51M91
RM-1015
3-6. BLUE DEFOCUS ADJUSTMENT
1. Receive 1080i/50Hz dot signal from HD/DVD 1 terminal.
2. Set  “Hi Fine” and PICTURE 100%, other 50% and white
balance “COOL” (VM OFF).
3. Blue 4 pole : make round in the center of screen.
4. Confirm that center dot focus is adjusted in focus (Fig.3-12a).
5. Adjust blue electrical focus to make the left side spot nearly
round by minimizing width and height (Slight overfocus is
OK) (Fig.3-12b).
6. Confirm that the green to blue spot size is within spec.
Blue center dot height shall be 
≤1.2 times the green dot heght.
7. Return making condition data to orignal data.
3-7. GREEN, RED AND  BLUE FOCUS
ADJUSTMENT
3-7-1. Green, Red and Blue lens focus
adjustment
1. Input a cross hatch signal into VIDEO 1 (composite video
input).
2. Place a lens cover over red and blue lenses and project only
green.
3. Rotate the green lens and adjust to obtain the best lens focus at
the center area.
4. Fix lens screw.
5. Repeat above process for red and blue.
3-7-2. Green and Red electrical focus adjustment
1. Input a cross-hatch signal into VIDEO 1.
2. Project only Green.
3. Rotate the green focus volume on the focus pack and adjust to
obtain the best focus at the center screen.
4. Repeat above process for red.
3-5. 2-POLE AND 4-POLE MAGNET ADJUST-
MENT
3-5-1. Adjustment of 2-pole magnets
1. Receive the Dot signal (1080i/50Hz) from HD/DVD 1 termi-
nal.
2. Place the caps on the red and blue lens so that only the green
color is shown.
3. Turn the green focus volume of focus pack counter-clock-
wise, so that diameter of the dot become large.
4. Adjust the 2-pole magnet,  counter-clockwise and clockwise
center of the dot doesn't move (Use focus volume).
5. Center position is changed by 2-pole magnet adjustment.
So, center magnet adjustment and 2-pole magnet adjustment
are needed tracking adjustment.
6. Repeat same adjustment method for red and blue.
3-5-2. Green, Red, Blue adjustment of 4-pole
magnets
1. Turn Grenn focus volume of focus pack clockwise.
2. By using 4 pole magnets make the spot size round.
3. Repeat for red and blue.
4. Turn focus pack counter-clockwise and “Just Focus” red,
green and blue.
3-5-3. Blue left side dot adjustment of 2-pole
Magnets
1. Turn blue focus volume of focus pack counter-clockwise, so
that diameter of the dot becomes large, and can see bright
core position.
2. Pay attentio to left side dot of the screen (Fig.3-10).
3. Adjustment 2 pole magnet, so that bright core position of dot
become center position of dot (Fig.3-11).
Use the center dot
NG
OK
Left-end dot
   (BLUE)
Right-end dot
   (BLUE)
Fig. 3-7
Fig. 3-8
Fig. 3-12a
Fig. 3-12b
Blue 2 Defocus
Adjustment Position
OK
Fig. 3-13
Adjust Point center 
Fig. 3-14
Adjust Point 
Fig. 3-9
OK
NG
NG
Use the center dot
Bright Core 
Fig. 3-10
Blue 2 Pole magnet
Adjustment Position
Fig. 3-11
Page of 127
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