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Model
KP-ER43M31 KP-ER43M61 KP-ER43M90 KP-ER43M91 KP-ER53M31 KP-ER53M61 KP-ER53M90 KP-ER53M91 (serv.man2)
Pages
127
Size
17.14 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kp-er43m31-kp-er43m61-kp-er43m90-kp-er43m91-kp-er5.pdf
Date

Sony KP-ER43M31 / KP-ER43M61 / KP-ER43M90 / KP-ER43M91 / KP-ER53M31 / KP-ER53M61 / KP-ER53M90 / KP-ER53M91 (serv.man2) Service Manual ▷ View online

– 17 –
KP-ER43M31/M61/M90/M91, ER53M31/M61/M90/M91
RM-961
SECTION  4
SAFETY  RELATED  ADJUSTMENT
When replacing the following components marked with 
] on
the schematic diagram, always check hold-down voltage and
if necessary re-adjust.
4-1. HV  HOLD-DOWN  ADJUSTMENT
1. Connect HV static voltmeter to HV Block.
2. Mount a resistor (R9901 : 43 k , 1/4 W, METAL
FILM) at CN5003.
3. Remove CN5002 and 
connect External Power Supply to
CN5002 1 pin (+135 V) and 2 pin (GND).
4. Turn on the set.
Part Replaced (
])
D Board
C5117, C5123, C5127, C5143, D5115,
D5204, Q5104, R5136, R5138, R5140,
R9901, T5102, T5104, T5103 (FBT)
G Board
C6024, C6032, D6020
Part Replaced (
[)
R9901
5. Receive the Dot signal and set PICTURE/BRIGHTNESS
to minimum.
6. Slowly up the supply voltage from 0 V to 135 V until
hold-down circuit works (picture disappear).
7. Read the HV static voltmeter of peak HV voltage.
Spec : 33.7 ~ 35.3 kV
8. If Hold-down voltage is less than 33.7 kV then replace
R9901 of 43 k  with that of 39 k , and check if the
voltage is within the spec.
9. If hold-down voltage is over than 35.3 kV then replace
R9901 of 43 k  with that of 47 k , and check if the volt-
age is within the spec.
+
1
CN5002
Power
Supply
2
D BOARD
– CONDUCTOR SIDE –
CN5002
CN5003
CN5003
R9901
Fig. 4-1
Fig. 4-2
Fig. 4-3
Fig. 4-4
Remove the cap off
from the unused
terminal and connect a
HV static voltmeter
there.
– 18 –
KP-ER43M31/M61/M90/M91, ER53M31/M61/M90/M91
RM-961
SECTION  5
ELECTRICAL  ADJUSTMENTS
5-1. ADJUSTMENTS WITH COMMANDER
Service adjustment to this model can performed with the sup-
plied remote commander RM-961
5-1-1. How to Select Each Mode
The adjustment requires the following modes:
50 Hz
60 Hz
WIDE 60 Hz
(PAL)
(NTSC)
(NTSC)
DRC1250
a
a
a
DRC100
a
a
X
PIP
a
a
a
TWIN
a
a
X
INDEX
a
a
X
1. Selection of Mode Between 50 Hz and 60 Hz
50 Hz
: Enter the PAL signal.
60 Hz
: Enter the NTSC signal.
WIDE 60 Hz : Enter the NTSC signal with video input
2. Selection of DRC Mode
1) Press “DRC-MF (blue)” button on the commander, repeat-
edly until displays the mode that you want to select on the
screen.
Note : The DRC-MF mode is not selectable when using the
“PROGRAM INDEX” or “FAVORITE CH” feature, or
when the “GAME MODE”, “PIP”, or “TWIN” mode is
turned “ON”.
3. Selection of WIDE mode
The WIDE mode is selected only when the DRC1250 of NTSC
signal with video input mode is active.
1) Enter the NTSC signal with video input.
2) Press “DRC-MF (blue)” button on the commander to select
“DRC1250”.
3) Press “MENU” button on the commander and move “
up or down to enter the “FEATURE” 
b “WIDE MODE”.
4) Move “
” up or down to select “ON” or “OFF”, and push
 (ENTER)” button.
5) Press “MENU” button to return to normal screen.
4. Selection of PIP mode
1) Open the remote control cover, press “
 (PIP)” button on
the commander.
2) Press “
 (PIP)” button again to return to normal screen.
5. Selection of TWIN mode
1) Press “
 (TWIN)” button on the commander.
2) Press “
 (TWIN)” button again to return to normal screen.
6. Selection of INDEX mode
1) Press “PROGR INDEX” button on the commander.
2) Press “PROGR INDEX” button again to return to normal
screen.
z
.
>
N
x
X
ON SCREEN
DISPLAY
Adjustment item
up
Adjustment item
down
JOYSTICK
Copy data to all
mode
Read data from
NVM     
Write data to NVM
Copy PAL data
to NTSC
TV STANDBY
MUTE
VOLUME +
DRC-MF (blue)
MENU
Data up
Up : Category up
Down : Category down
Push : Enter
Data down
TWIN
User control goes 
to the standard state
Initialize data
(Not stored)
RM-961
(open the cover)
PROGR
INDEX
PIP
SWAP
Change 
the PICTUER MODE
– 19 –
KP-ER43M31/M61/M90/M91, ER53M31/M61/M90/M91
RM-961
5-1-2. How to Enter Service Mode
1. Turn on the main power switch to place this set in standby
mode. (LED will light in red.)
2. Press the buttons on the commander as follows, and enter
service mode.
5-1-3. Method of Cancellation from Service Mode
1. Set the standby mode (Press “
 (TV STANDBY)” button
on the commander), then press “
 (TV STANDBY)” but-
ton again, hereupon it becomes TV mode.
5-1-4. How to Adjustments
1. Set in the service mode, the following screen will appear.
Enter the
“Service mode”
5
(DIGIT 5)
(VOLUME +)
ON SCREEN
DISPLAY
(         )
TV 
STANDBY
(       )
5-1-5. How to Write the Data
1. Set in the service mode.
2. Press “1” or “4” button on the commander, select the ad-
justment item, and press “3” or “6” button to change the
data.
3. Press  “
 
(MUTE)” button on the commander and it will
indicate “WRITE” on the screen.
4. Press “-” button on the commander to write into memory.
(The “WRITE” display will be changed to red color while
executing, and back to “SERVICE”.)
Commander Function (Except PJE mode)
Button
Mode
Description
 + 
-
WRITE
Writes data to NVM.
7
 + 
-
READ
Reads data from NVM.
8
 + 
-
NORMAL
All user control goes to the standard.
5
 + 
-
INITIAL
Service data initialization. Not stored.
(Be sure not to use usually)
2
 + 
-
COPY
Copies and writes data of DRC1250
(50Hz) mode to all other modes.
 + 
-
WRT5060
Copies data of 50 Hz (PAL) mode to
60 Hz (NTSC) mode.
Note : Before changing to other modes, press “
 
(MUTE)” +
“-” buttons on the commander to write the data.
(Omission of this operation causes the data to be returned
to the data before adjustment.)
: Confirm the adjustment mode before writing data for data
values because to vary in each adjustment mode.
: The adjustment item that there are no relations in the ad-
justment is not to change data values because all items are
written in each adjustment mode.
5-1-6. Memory Write Confirmation Method
1. After adjustment, pull put the plug from AC outlet, and then
plug into AC outlet again.
2. Turn the power switch ON and set in service mode.
3. Call the adjustment items again to confirm adjustments were
made.
2. Press  “1” or “4” button on the commander to select the
adjustment item.
3. Press “3” or “6” button on the commander to change the
adjustment data.
4. Move “
” up or down to select the adjustment category.
When move “
” up (category up), service mode changes in
the order as shown below.
GEO 00
VSZ
2B
SERVICE
50
0 025Q
1.4M
00
FF
0001
Category Name
Item Name
Mode
Item No.
Suffix No.
Total Power On time
(Hours)
Software
Version
Data
50 : PAL, SECAM
60 : NTSC
GEO
DAC
WHB
SAJ
JGL
YCT
SYC
AP
MSP
3CM
MID
LTI
OPB
*
 : When it moves from PJE to other categrys, 
repeat 
1
 or 
4
 button and press it. 
OPM
PJE
*
TXT
DSP
2CM
– 20 –
KP-ER43M31/M61/M90/M91, ER53M31/M61/M90/M91
RM-961
5-2. SERVICE LIST
Note
• Common : The data value of each mode commonness. Others are set up by each mode.
: Shaded items are fixed data.
: Though data value is indicated on the screen, it is not used.
• Standard data listed on the Adjustment Item Table are reference values, therefore it may be different for each model and for each
mode.
• Note for Different Data :
Those are the standard data values written on the microprocessor. Therefore, the data values of the modes and stored respectively
in the memory.
In case of a device replacement, adjustment by rewriting the data value is necessary for some items.
OPTION NOTE
Category : OPM
Item : COM
Comb Operation Selection
00 = automatic operation (depends on color system status)
01 = no comb operation
02 = forced 2D-comb operation
03 = forced 3D-comb operation
Item : TSY
TV System Selection for Auto TV System
00 = B/G,
01 = I,
10 = D/K,
11 = M
Item : SSO
Speed CH Search Selection
00 = normal,
01 = 4 times,
10 = 6 times,
11 = 8 times
Item : TRP
MPEG/JPEG Noise Reduction
Bit
bit7
bit6
bit5
bit4
bit3
bit2
bit1
bit0
Input
TV
Video 1
Video 2
Video 3
Video 4
DVD
Category : OPB
OP1
bit7
bit6
bit5
bit4
bit3
bit2
bit1
bit0
Item
TOP
NICAM
HDEV
(reserved)
DVD Input
AV Input
Data
1
1
1
0
0
1
1
1
AV Input
00 = no AV Input
01 = 1 AV Input
10 = 3 AV Input
11 = 4 AV Input
OP2
bit7
bit6
bit5
bit4
bit3
bit2
bit1
bit0
Item
C-Text
Korean
Korean
A-TVsys
US ST
SSV
OSD Language
Stereo
Mode
Mode
Data
0
0
0
1
0
0
1
1
C-Text
Text Decoder Selection
0 = original,
1 = chinese
Korean Stereo*
Korean Stereo
0 = disabled,
1 = enabled
Video NTSC 3.58*
Video Color System
0 = Multi System,
1 = Single System
A-TVsys
Auto TV System in Auto Program
0 = disabled,
1 = enabled
US ST*
USA Stereo
0 = disabled,
1 = enabled
SSV Model
SSV-production Model
0 = original,
1 = disable PIP/TWIN/Digital
OSD Language
00 = English only,
01 = English & Chinese,
10 = English & Arabic/Korean*
11 = English, Chinese & Arabic/Korean*
* : APPLICABLE FOR NTSC MODELS ONLY
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