DOWNLOAD Sony KP-51WS505 Service Manual ↓ Size: 9.11 MB | Pages: 127 in PDF or view online for FREE

Model
KP-51WS505
Pages
127
Size
9.11 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kp-51ws505.pdf
Date

Sony KP-51WS505 Service Manual ▷ View online

— 34 —
KP-51WS505
15. Make the fi ne adjustment so that horizontal lines and vertical lines 
become straight.
16. Press the “9” button on the remote commander to return to coarse 
adjustment mode.
2) RED ADJUSTMENT
1.  Cover the blue CRT lens with a lens caps to allow only the green and 
red to show (or use the method shown in the note below for turning off 
the CRTs individually without using lens caps).
2.  Press the “3” button on the remote commander to select RED mode.
3.  Adjust the following items so that red lines overlap with green lines.
 
• 
RED CENT (horizontally/vertically)
 
• 
RED SKEW (horizontally/vertically)
 
• 
RED SIZE (horizontally/vertically)
 
• 
RED LIN (horizontally/vertically)
 
• 
RED MSIZ (horizontally)
 
• 
RED MLIN (horizontally)
 
• 
RED PIN (horizontally/vertically)
 
• 
RED KEY (vertically)
4.  Press the “9” button on the remote commander to enter fi ne 
adjustment mode.
5.  Make the fi ne adjustment so that horizontal lines and vertical lines 
overlap with green lines.
6.  Press the “9” button on the remote commander to return to coarse 
adjustment mode.
Note: If lens caps are unavailable, you can cut off the unnecessary color 
beams by controlling the service mode 2150P-2 1 RGBS.
3) BLUE ADJUSTMENT
1.  Remove the lens cap from the blue picture lens to display all colors.
2.  Press the “3” button on the remote commander to select BLU mode.
3.  Adjust the following items so that blue lines overlap with green and red 
lines.
 
• 
BLU CENT (horizontally/vertically)
 
• 
BLU SKEW (horizontally/vertically)
 
• 
BLU SIZE (horizontally/vertically)
 
• 
BLU LIN (horizontally/vertically)
 
• 
BLU MSIZ (horizontally)
 
• 
BLU MLIN (horizontally)
 
• 
BLU PIN (horizontally/vertically)
 
• 
BLU KEY (vertically)
4.  Press the “9” button on the remote commander to enter fi ne 
adjustment mode.
5.  Make the fi ne adjustment so that horizontal lines and vertical lines 
overlap with green and red lines.
6.  Press the “9” button on the remote commander to return `to coarse 
adjustment mode.
4)  REGISTRATION DATA WRITING
1.  After completing each adjustment of green, blue, and red for the NTSC 
Full mode press the “MUTING”+ “ENTER” buttons on the remote 
commander to write the registration data to the NVM.
2-13-2.COPYING ALL REGISTRATION DATA 
TO OTHER MODES
1.  Make sure that the adjustment for NTSC Full mode are complete 
and the data has already been written.
2.  Select the PJE mode.
3.  Select Copy and set the data to “01”, and press the 
“MUTING”+“ENTER” buttons on the remote commander.
4.  The data from the NTSC Full mode is copied to all other modes.
Full
Screen
mode
Zoom
Screen
mode
HD
(1080i Full
Screen mode)
Copy Registration Data
5.  Check in the other modes and adjust as demands.
 
Be sure to write data in each mode.
2-14.AUTO CONVERGENCE OFFSETS
MPORTANT
This adjustment must be performed after registration adjustment 
or after readjustment for any reason!
Once registration in all modes is satisfactory:
1.  Darken the room environment near the set.
2.  Select input of RF (with a signal) or Video1 - Video4 (with a signal), 
and enter Full Mode.
 
WARNING: DO NOT USE 1080i SIGNAL!
3.  Enter service mode and select the PJE group.
4.  Press the “MUTING” + “ENTER” buttons on the remote commander 
to write the data for Full mode.
Important:
 
You must complete step 4 even if registration looks OK in Full mode 
and there were not any adjustments made.
5.  To automatically store the offset values, press the “FLASH FOCUS” 
button on the front panel of the set.
 
(The offset value is now stored)
 
If FLASH FOCUS successfully calibrates, it displays
“CALIBRATION OK.” 
If FLASH FOCUS does not successfully calibrate, 
an error message is displayed. (Refer to section 2-15)
6.  Exit the service mode.
7.  If the calibration was successful, press the “FLASH FOCUS” button 
out of service mode.
8.  Confi rm registration is OK in all modes.
— 35 —
KP-51WS505
2-15.AUTO REGISTRATION ERROR CODES
If an error code is displayed after the set has been correctly adjusted, check the following items: position, tilt and sizing.  If any of these adjustments 
are off, even slightly, the auto-registration pattern will not hit the four sensors properly. This occurs when the internal generator patterns are being 
fl ashed on the screen for the sensors to read.  Therefore, auto registration (called auto convergence) cannot operate properly, causing an error code to 
be displayed. In order for this function to operate properly correct position, tilt, and size must be adjusted properly.
ERROR CODE LIST
ERROR
CODE
DESCRIPTION
NOTE
00
No Error
10
Sensor 0 low output
Check sensor 0, connection/wiring, circuit, and pattern position
(are patterns hitting sensor?) adjust "64 VUP" if necessary.
11
Sensor 1 low output
Check sensor 1, connection/wiring, circuit, and pattern position
(are patterns hitting sensor?) adjust "69 HLE" if necessary.
12
Sensor 2 low output
Check sensor 2, connection/wiring, circuit, and pattern position
(are patterns hitting sensor?) adjust "73 HRIV" if necessary.
13
Sensor 3 low output
Check sensor 3, connection/wiring, circuit, and pattern position
(are patterns hitting sensor?) adjust "68 VLOW" if necessary.
20
Sensor 0 high output
Check sensor 0 and circuit.
21
Sensor 1 high output
Check sensor 1 and circuit.
22
Sensor 2 high output
Check sensor 2 and circuit.
23
Sensor 3 high output
Check sensor 3 and circuit.
30
V CENT or SKEW adjustment loop overflow
Check "66 VMID" data and check registration condition.
31
H CENT or SKEW adjustment loop overflow
Check "71 HMID" data and check registration condition.
32
H LIN or SIZE adjustment loop overflow
Check "71 HMID" data and check registration condition.
40
V CENT regi data overflow
Check "66 VMID" data and confirm V CENT data (all modes) is not near 511.
41
H CENT regi data overflow
Check "71 HMID" data and confirm H CENT data (all modes) is not near 511.
42
V SKEW regi data overflow
Check "66 VMID" data and confirm V SKEW data (all modes) is not near 511.
43
H SKEW regi data overflow
Check "71 HMID" data and confirm H SKEW data (all modes) is not near 511.
44
H LIN regi data overflow
Check "71 HMID" data and confirm H CENT data (all modes) is not near 511.
45
H SIZE regi data overflow
Check "71 HMID" data and confirm H CENT data (all modes) is not near 511.
50
V CENT regi data overdrow
Check "66 VMID" data and confirm V CENT data (all modes) is not near -512.
51
H CENT regi data overdrow
Check "71 HMID" data and confirm H CENT data (all modes) is not near -512.
52
V SKEW regi data overdrow
Check "66 VMID" data and confirm V SKEW data (all modes) is not near -512.
53
H SKEW regi data overdrow
Check "71 HMID" data and confirm H SKEW data (all modes) is not near -512.
54
H LIN regi data overdrow
Check "71 HMID" data and confirm H CENT data (all modes) is not near -512.
55
H SIZE regi data overdrow
Check "71 HMID" data and confirm V CENT data (all modes) is not near -512.
60
H or V CENT offset overflow
Check "71 HMID" and "66 VMID" data and check registration condition.
61
H or V SKEW offset overflow
Check SKEW adjustment.
62
H SIZE or LIN offset overflow
Check "71 HMID" data, check "66 VMID" data, and check SIZE and LIN adjustment.
70
H or V CENT offset overdrow
Check "71" HMID" data and check "66 VMID" data.
71
H or V SKEW offset overdrow
Check SKEW adjustment.
72
H SIZE or LIN offset overdrow
Check "69 HLB" data, check "73 HRIV" data, and check SIZE and LIN adjustment.
80
SIZE Limit Error
Check that H SIZE data is negative and not near zero.
— 36 —
KP-51WS505
• ERROR CODE SCREEN DISPLAY
Error codes in normal (customer) mode are not 
displayed. You must enter PJED service mode 
to see the error code.
AUTO REGI ERROR CODE FORMAT
ERROR EXAMPLE
PJE        62      213
ERR            
Color:
0 = Green
1 = Red
2 = Blue
Error Code:
(See Error List)
Example Blue Low Level Sensor 3 
0 = Green
1 = Red
2 = Blue
When executing fl ash focus in service 
mode, the error will be displayed in text 
format.
ERROR G
LO LEVEL S3
3
2
0
1
SENSOR POSITIONS
FRONT OF SCREEN
0: UPPER SENSOR
1: LEFT SENSOR
2: RIGHT SENSOR
3: LOWER SENSOR
3
2
0
1
— 37 —
KP-51WS505
D BOARD
3-1.  HV REGULATION CIRCUIT CHECK AND 
ADJUSTMENT 
When replacing the following components marked with a Y  on the 
schematic diagram always check the HV regulation, and if necessary 
re-adjust.
A BOARD: 
HV REGULATOR
C8079, C8083, C8090, 
C8129, 
D8013, D8038, D8043, 
D8051, 
IC8006,
Q8021,
R8055, R8099, R8102, 
R8128, R8129,
R8131, R8139, R8140, 
R8142, R8153, R8163,
R8223, R8230,
T8004 (LOT), T8005 (FBT),
HV Block, D Board
VR8001
Part Replaced (Y)
Adjustment (X)
OPERATION CHECK
1.  Receive the all white signal.
2.  Set PIC MAX/BRT CENT.
3.  Confi rm that the voltage between CN8015 1 PIN and GND is less 
than 7.80VDC.
HV REGULATION ADJUSTMENT
1.  Connect a HV static voltmeter to the unconnected plug of the 
high-voltage block.
2.  Power on the set.
3.  Receive the all white signal.
4.  Set PIC MAX/BRT CENT.
5.  Confi rm that the static voltmeter reading is 31.0 ± 0.4V.
 
If not, adjust with VR8001 to the specifi ed value.
6.  After adjustment, put the VR cover on VR8001 (as shown below) and 
apply suffi cient amount of epoxy resin around VR8001.
Remove the cap from
the unused terminal and
connect a static voltmeter
there.
epoxy resin
VR8001
3-2.  HV HOLD DOWN CIRCUIT OPERATION 
CHECK AND ADJUSTMENT 
When replacing the following components marked with a Y  on the 
schematic diagram always check the hold-down voltage and re-adjust 
when necessary.
A BOARD: 
HV HOLD DOWN
C8054, C8086, C8088,
C8100, C8104, C8118,
C8123, C8124, C8094
D8019, D8020, D8022,
D8028, D8036,
FB8001,
IC8008,
Q8035, Q8043,
R8035, R8043, R8159, 
R8166, R8171,
R8196, R8201,
T8004 (LOT), T8005 (FBT),
HV Block, D Board
VR8002
Part Replaced (Y)
Adjustment (X)
OPERATION CHECK
1.  Receive the dot signal.
2.  Set PIC MIN/BRT MIN.
3.  Confi rm that the voltage between cathode of D8038 (JW171) and 
GND is more than 23.0V DC.
4.  Using an external DC Power supply, apply the voltage shown below 
between cathode of D8038 (JW171) on “D” and GND, then confi rm 
that the HV-Prot circuit works. (Raster disappears)
  Apply DC voltage: Less than 29.05V DC.
HV HOLD-DOWN ADJUSTMENT
1.  Connect a HV static voltmeter to the unconnected plug of the 
high-voltage block.
2.  Power on the set.
3.  Connect an external 10kΩ VR at CN8015 and adjust this VR so that 
the high voltage is 34.50kV.
4.  Adjust VR8002 to the point that the HV-Prot circuit works (Raster 
disappears) at 34.50 ± 0.50kV reading on the static voltmeter.
5.  After adjustment, put the VR cover on VR8002 and apply suffi cient 
amount of epoxy resin around VR8002 as the same manner for 
VR8001.
SECTION 3:  SAFETY-RELATED ADJUSTMENTS
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