DOWNLOAD Sony KP-51HW40 / KP-57HW40 Service Manual ↓ Size: 12.83 MB | Pages: 127 in PDF or view online for FREE

Model
KP-51HW40 KP-57HW40
Pages
127
Size
12.83 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kp-51hw40-kp-57hw40.pdf
Date

Sony KP-51HW40 / KP-57HW40 Service Manual ▷ View online

– 9 –
KP-51HW40/57HW40
RM-Y909
RM-Y909
2-7. MIRROR COVER REMOVAL
2
 Mirror cover
1
 Twenty three screws,
     dome washer HEX tap 4x20
2-5.   H1 BOARD REMOVAL
1
 Two screws
  (+BVTP4x12)
3
 Screw
  (+BVTP3x12)
4
 H1 board
6
 Button, power
2
 Bracket H1
5
 Screw
  (+BVTP4x12)
7
 Guide, LED
2-6. H3 BOARD REMOVAL
1
 Screws
  (+BVTP4x12)
2
 Holder, front teminal
     (Except 43HT20)
     Holder, side teminal
     (43HT20)
4
 Bracket, H3
6
 Screw
  (+BVTP3x12)
3
 Two screws
  (+BVTP3x12)
5
 Door, front terminal
     (Except 43HT20)
     Door, side terminal
     (43HT20)
7
 H3 board
3
 Beznet assy
2
 Screws,
     dome washer HEX tap 4x20
1
 Screws,
     dome washer HEX tap 4x20
2-8. BEZNET ASSY REMOVAL
– 10 –
KP-51HW40/57HW40
RM-Y909
RM-Y909
2-10.
AD BOARD AND B BOARD REMOVAL
1
 B board
1
 AD board
Main bracket
2-11.
G BOARD REMOVAL
5
 G board
3
 Bracket G
2
 Claws
2
 Claw
2
 Claw
Main bracket
4
 Four screws
  (+BVTP3x12)
1
 screw
  (+BVTP4x12)
2-9. H4 BOARD AND S BOARD REMOVAL
3
 H4 board
2
 L screen holder
6
 Clows
8
 S board
7
Sensor 
bracket (B)
4
 Two screws
    (+BVTP 4x12)
1
 Four screws
    (+BVTP 4x12)
5
 Two screws
    (+BVTP 4x12)
Sensor 
bracket (A)
2-12.  A BOARD, D BOARD AND U BOARD REMOVAL
6
 D board
6
 A board
2
 Terminal board
5
 Claws
Main bracket
3
 U board
1
 Two screws
  (+BVTP4x20 dome washer)
4
 Screws
  (+BVTP3x12)
4
 Six screws
  (+BVTP3x12)
1
 Five screws
  (+BVTP3x12)
– 11 –
KP-51HW40/57HW40
RM-Y909
RM-Y909
2-14.  HIGH-VOLTAGE CABLE INSTALLATION
AND REMOVAL
(1) Removal
1
 Rubber cap
2
 HV cable
   turn 90
°
1
 HV cable
Gutter
Hook
(2) Installation
8
 Two screws
      (+BVTP3x12)
!™
 Four screws
    (+BVTP 4x12)
 Picture tube
Picture tube
0
 Deflection yoke
3
7
 Neck assy
6
 CR board
9
 V board
5
 Lens
Lens
2
 Four screws,
     dome washer
     HEX tap 4x20
4
 Four screws,
     dome washer HEX tap 4x20
1
 Four screws,
     dome washer HEX tap 4x20
2-13.
PICTURE TUBE REMOVAL
CAUTION: Removing the arrow-marked
screws is strictly prohibited.
If removed, it may cause liquid spill.
– 12 –
KP-51HW40/57HW40
RM-Y909
RM-Y909
2-pole magnet
4-pole magnet
Deflection yoke
Anode cap
Centering magnet
3-1. SCREEN VOLTAGE ADJUSTMENT
(COARSE ADJUSTMENT)
1. Receive the Monoscope signal.
2. Set 50% BRIGHTNESS and minimum PICTURE.
3. Turn the red VR on the FOCUS block all the way to the left
and then gradually turn it to the right until the point where you
can see the retrace line.
4. Next gradually turn it to the left to the position where the
retrace line disappears.
R
G
B
SCREEN
R
G
B
FOCUS
FOCUS block
Fig. 3-1
SECTION 3
SET-UP ADJUSTMENTS
170 
±
 0.5V
G2 JIG
TO CG BOARD
TP7201
(200V)
GND
3k
5.6k
5.6k
5.6k
SW
K
GND
pedestal level
All resistors are 3W type
Fig. 3-2
3-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)
Fine Mode is recommended to set screen controls to their optimal
condition.  It is necessary to build the simple jig, illustrated below,
using 3-watt resistors.  Please note, that if the proper voltage is not
obtained with their listed values, resistors, then please increase or
decrease one of the values in the resistor network to obtain the
correct voltage.
1. Select VIDEO1 mode without signals.
2. Connect G2 JIG.
3. SW on JIG.
4. Connect an oscilloscope to the TP7101(KR), TP7202(KG) and
TP7301(KB) of CR board, CG board and CB board.
5. Adjust  R, G and B screen voltage to 170 
±
 0.5V with screen
VR on the Focus block.
3-3. DEFLECTION YOKE TILT  ADJUSTMENT
1. Connect the color bar generator monoscope pattern to Video 1
input.
2. Cover the both red and blue picture lenses with the lens caps
to show only the green color.
3. Loosen the deflection yoke set screw and align the tilt of the
Deflection Yoke so that the bars at the center of the
monoscope pattern are horizontal.
4. After aligning the deflection yoke, fasten it securely to the
funnel-shaped portion (neck) of the CRT.
5. The tilt of the deflection yoke for red is aligned  in the mode
Cover the both green and blue picture lenses with the lens caps
and the tilt of the deflection yoke for blue is aligned with in
Fig. 3-3
3-4. FOCUS LENS ADJUSTMENT
In this adjustment, use the remote commander in the
service mode.
For details of the usage of the service mode and the remote
commander, please refer the item 3-9. ELECTRICAL
ADJUSTMENT BY REMOTE COMMANDER.
1. Loosen the lens screw.
2. Cover the both red and blue picture lenses with the lens caps
to show only the green color.
3. Turn the green lens to adjust to the optimum focus point with
the crosshatch signal.
4. Tighten the lens screw.
5. Cover the both green and blue picture lenses with the lens caps
to show only the red color.
6. Adjust red CRT lens just the same as green.
7. Cover the both green and red picture lenses with the lens caps
to show only the blue color.
8. Adjust blue CRT lens just the same as green.
9. After adjusting the items 3-5. Focus VR Adjustment, 3-6. 2-Pole
Magnet Adjustment and 3-7. 4-Pole Magnet Adjustment,
adjust again to the optimum focus point.
*
: Every time you press 6, the test signal changes to
“crosshatch+video signal” - “crossbatch+borderline(black)”
- “crosshach(black)” - “dots(black)” - off.
Note: Instead of items 2, 5 and 7, you can cut off the unnecessary
color beams by controlling the service mode 2150P-2 1
RGBS.
Fig. 3-4
Test signal
the mode Cover the both green and red picture lenses with the
lens caps is aligned the same as was done for green.
Note: Instead of items 2 and 5, you can cut off the unnecessary
color beams by controlling the service mode CXA2150P-2 0
RGBS.
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