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KP-43T90 KP-48V90 KP-53V90 KP-61V90
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95
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6.48 MB
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Service Manual
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TV
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kp-43t90-kp-48v90-kp-53v90-kp-61v90.pdf
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Sony KP-43T90 / KP-48V90 / KP-53V90 / KP-61V90 Service Manual ▷ View online

— 13 —
KP- 43T90 / 48V90 / 53V90 / 61V90
SECTION 2:  SET-UP ADJUSTMENTS
2-1. SCREEN VOLTAGE ADJUSTMENT 
(COARSE ADJUSTMENT)
1. Select a video input with no signal applied (the screen must be black, 
and the room must be as dark as possible.  You may use a heavy 
blanket over the screen to block out ambient light).
2. Select picture mode “Personal 1” or “Personal 2”, and set 
BRIGHTNESS to 50% and PICTURE to minimum.
3. Turn the green SCREEN control on the focus block all the way to 
the left and then gradually turn it to the right until the retrace line is 
barely visible.
4. Gradually turn the control to the left until the retrace line just 
disappears.
5. Repeat steps 1 through 4 for the red and blue CRTs.
      
 
R
G
B
SCREEN
R
G
B
FOCUS
      
 
 
FOCUS block
2-2.SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)
If the jig described below is available, it is recommended that the G2 Fine 
Mode Adjustment be performed to set the screen controls to their optimal 
condition.   If desired, you can build the jig illustrated below, using 3-watt 
resistors.  Please note that if the proper voltage is not obtained with the 
listed resistor’s values, then increase or decrease one of the values in 
the resistor network to obtain the correct voltage.
1. Select VIDEO-1 mode no signal applied (the screen must be black).
2. Connect the G2 JIG.
3. Switch on the JIG.
4. Connect an oscilloscope to the TP701(KR), TP732(KG) and 
TP761(KB) of CR board, CG board and CB board.
5. Adjust red, green, and blue screen voltage to 168-172V with SCREEN 
controls on the focus block, as shown below.
               
170V +/- 2V
G2 JIG
200V
GND
3.3k
5.6k
5.6k
5.6k
SW
K
GND
pedestal level
 
 
 
    
 
 
          
2-3. DEFLECTION YOKE TILT ADJUSTMENT
             
1. Display a cross-hatch pattern
2. Enter the service mode.
3. Cover the red and blue CRT lenses with lens caps to allow only green 
to show (or use the method shown in the note below for turning off the 
CRTs individually without using lens caps).
4. Loosen the green CRT’s defl ection yoke set screw and align the tilt 
of the defl ection yoke so that the horizontal bars at the center of 
the cross-hatch pattern are parallel to the top and bottom edges of 
the screen. 
5. After aligning the defl ection yoke fasten it securely, making sure it is 
fully forward on the neck of the CRT.
6. The tilt of the defl ection yoke for red and blue are aligned the same 
way as the green CRT.  
  Cover the green and blue CRT lenses with lens caps (or use the 
method shown in the note below for turning off the CRTs individually 
without using lens caps), then repeat steps 4 and 5 for the red CRT.  
  Cover the green and red CRT lenses with lens caps (or use the 
method shown in the note below for turning off the CRTs individually 
without using lens caps), then repeat steps 4 and 5 for the blue CRT.
Note: If lens caps are unavailable, you can cut off the unnecessary color 
beams in the service mode by individually changing the data from “1” 
to “0” in category VPNT, item 28 RON (red), item 29 GON (green), or 
item 30 BON (blue).
    
   
 
   
2-pole magnet
4-pole magnet
Deflection yoke
Anode cap
— 14 —
KP- 43T90 / 48V90 / 53V90 / 61V90
2-4. FOCUS LENS ADJUSTMENT
In this adjustment, use the remote commander while in service mode.  
For details on the usage of the service mode and the remote 
commander, please refer the item 2-9. ELECTRICAL ADJUSTMENTS 
BY REMOTE COMMANDER.
1. Loosen the lens wing nut.
2. Enter the service mode.
3. Display a white raster.
4. Cover the red and blue CRT lenses with lens caps to allow only green 
to show (or use the method shown in the note below for turning off the 
CRTs individually without using lens caps).
5. Select adjustment category “PJE”, then press 6 to display the test 
signal (crosshatch)*.
* Every time 6 is pressed, the test signal changes to: “crosshatch+video 
signal” 
 “dots+video signal” 
 “crosshatch only” 
 “dots only” 
 black 
screen 
 “crosshatch+video signal” 
 ….etc.
6. Rotate the green lens assembly to adjust to the optimum focus point 
with the test signal being displayed
7. Tighten the lens wing nut.
8. Cover the green and blue CRT lenses with the lens caps to allow only 
red to show (or use the method shown in the note below for turning off 
the CRTs individually without using lens caps).
9. Make sure the cross-hatch is still being displayed; if not, follow step 
5 above.
10. Adjust the red CRT lens the same way as the green CRT lens.
11. Cover the green and red CRT lenses with the lens caps to allow only 
blue to show (or use the method shown in the note below for turning 
off the CRTs individually without using lens caps).
 
 
   
       
        Test Signal
12. Make sure the cross-hatch is still being displayed; if not, follow step 
# 5 above.
13. Adjust the blue CRT lens the same way as the green and red CRT 
lenses.
14. After adjusting the items 2-5 “Focus VR Adjustment”, 2-6 “2-Pole 
Magnet Adjustment” and 2-7 “4-Pole Magnet Adjustment”, reconfi rm 
the optimum focus point and adjust again if necessary.
Note: If lens caps are unavailable, you can cut off the unnecessary color 
beams in the service mode by individually changing the data from “1” 
to “0” in category VPNT, item 28 RON (red), item 29 GON (green), or 
item 30 BON (blue).
2-5. FOCUS CONTROL ADJUSTMENT
1.  Enter the service mode.
2. Display a white raster.
3. Cover the red and blue CRT lenses with lens caps to allow only green 
to show (or use the method shown in the note below for turning off the 
CRTs individually without using lens caps).
4. Select adjustment category “PJE”, then press 6 to display the test 
signal (crosshatch)*.
* Every time 6 is pressed, the test signal changes to: “crosshatch+video 
signal” 
 “dots+video signal” 
 “crosshatch only” 
 “dots only” 
 black 
screen 
 “crosshatch+video signal” 
 ….etc.
5. Adjust the green focus control on the focus block to achieve the 
optimum focus point with the test signal being displayed.
6. Cover the green and blue picture lenses with lens caps to allow only  
red to show (or use the method shown in the note below for turning off 
the CRTs individually without using lens caps).
7. Make sure the cross-hatch is still being displayed; if not, follow step 
4 above.
8. Adjust the red focus control on the focus block to achieve the optimum 
focus point with the test signal being displayed.
9. Cover the green and red picture lenses with lens caps to allow only 
blue to show (or use the method shown in the note below for turning 
off the CRTs individually without using lens caps).
10. Make sure the cross-hatch is still being displayed; if not, follow step 
# 4 above.
11. Adjust the blue focus control on the focus block to achieve the 
optimum focus point with the test signal being displayed.
12. Repeat steps 1 through 11 after adjusting items 2-4. “Focus Lens 
Adjustment”, 2-6 “2-pole Magnet Adjustment”, 2-7 “ 4-Pole Magnet 
Adjustment”
Note: If lens caps are unavailable, you can cut off the unnecessary color 
beams in the service mode by individually changing the data from “`” 
to “0” in category VPNT, item 28 RON (red), item 29 GON (green), or 
item 30 BON (blue).
  .
A
B
Lens
Minimize both A and B.
Center of crosshatch
Scanning line visible.
— 15 —
KP- 43T90 / 48V90 / 53V90 / 61V90
2-6.  2-POLE MAGNET ADJUSTMENT 
(GREEN, RED)
1. Display a dot pattern (see the details of using the internal test 
patterns at the end of the previous section).
2. Enter the service mode.
3. Cover the red and blue CRT lenses with lens caps to allow only green 
to show (or use the method shown in the note below for turning off the 
CRTs individually without using lens caps).
4. Turn the green focus control on the focus block to the right and set it 
to overfocus to enlarge the spot (the dot).  See fi gure at the end of 
Section 2-3 for the location of the 2-pole magnet adjusting tabs.
5. Adjust the green CRT’s 2-pole magnet so that the small bright spot is 
in the center of the large defocused spot.
6. Adjust the green focus control on the focus block and set it for the 
best focus.
7. Repeat steps 1 through 6 for the red CRT, except now you will 
cover the green and blue CRT lenses with lens caps to allow 
only red to show (or use the method shown in the note below 
 for turning off the CRTs individually without using lens caps) and you 
will adjust the red focus control on the focus block.
Note: If lens caps are unavailable, you can cut off the unnecessary color 
beams in the service mode by individually changing the data from “1” 
to “0” in category VPNT, item 28 RON (red), item 29 GON (green), or 
item 30 BON (blue).
    
Use the center dot
Large de-focused spot
Small focused spot
2-7.  4-POLE MAGNET ADJUSTMENT 
(GREEN, RED, BLUE)
1. Display a dot pattern (see the details of using the internal test 
patterns at the end of section 2-5, item 4).
2. Enter the service mode.
3. Cover the red and blue CRT lenses with lens caps to allow only green 
to show (or use the method shown in the note below for turning off the 
CRTs individually without using lens caps).
4. Turn the green focus control on the focus block to the left and set it to 
under-focus to enlarge the  spot.
5. Adjust the 4-pole magnet so that the enlarged spot in the center of the 
screen becomes a perfect  circle.
6. Adjust the green focus control on the focus block and set it for the best 
focus. 
7. Repeat steps 1 through 6 for the red CRT, except now you will 
cover the green and blue CRT lenses with lens caps to allow 
only red to show (or use the method shown in the note below 
 for turning off the CRTs individually without using lens caps) and you 
will adjust the red focus control on the focus block.
8. Repeat steps 1 through 6 for the blue CRT, except now cover the 
green and red CRT lenses with lens caps to allow only blue to show. 
Adjust the blue focus control on the focus block (or use the method 
shown in the note below for turning off the CRTs individually without 
using lens caps).   However, for the blue CRT do not make the 
enlarged spot a perfect circle as indicated in step 5; instead, adjust 
the 4-pole magnet so that the height of the enlarged blue spot in the 
center of the screen is approx. 1.5 times the width of the spot.
Note: If lens caps are unavailable, you can cut off the unnecessary color 
beams in the service mode by individually changing the data from “1” 
to “0” in category VPNT, item 28 RON (red), item 29 GON (green), or 
item 30 BON (blue).
  .
 
x
y
x : y = 1:1.5 (BIue)
x : y = 1:1 (Green, Red)
Use the center dot
2-8. DEFOCUS ADJUSTMENT (BLUE)
  
Note: Adjust the blue dot to be slightly larger than red and green dots. 
This adjustment provides a more pleasing picture to the customer.
1. Select the video menu and set the picture mode to “VIVID”.
2. Enter service mode.
3. Change TV mode to the video-1 input mode.
4. Select adjustment category “PJE”, and press 6 as many times as 
necessary to display the dot pattern on the screen.
5. Adjust the blue focus control on the focus block to adjust the diameter 
of the dots in the center of the screen as shown in the fi gure below.
FOCUS ADJUSTMENT POINT:
 
Dmm Max
Screen Size
Diameter
43"
6mm
53"
8mm
61"
9mm
— 16 —
KP- 43T90 / 48V90 / 53V90 / 61V90
2-9. ELECTRICAL ADJUSTMENTS BY 
REMOTE COMMANDER.
By using Remote Commander (RM-Y906), all circuit adjustments can 
be made.
NOTE : The following test equipment is required: 
1. Pattern Generator (with RF, composite, and component outputs)
2. Digital multimeter
2-9-1. METHOD OF ENTERING THE SERVICE 
ADJUSTMENT MODE
SERVICE MODE PROCEDURE
1. TV must be in Standby mode. (Power off)
2. Press “DISPLAY”, 5, “Volume +”, then “TV Power” on the Remote 
Commander. 
  (Press each button within 1 second of pressing the previous button.)
SERVICE MODE ADJUSTMENT
 
 
 
 
Category   Adjustment item
DATA
(SCREEN DISPLAY)
SERVICE VPNT VPOS 031
000000   00
3.  The screen displays the adjustment category and the item being 
adjusted within that category.
4.  Press 1 or 4 to select the adjustment item
5.  Press 3 or 6 to change the data
6.  Press 2 or 5 to select the adjustment category
7.  If you want to go back to the most recently saved value, press “0” then 
“ENTER” to read the memory.
8.  Press “MUTING” then “ENTER” to write the new adjustment data into 
memory.
9.  Turn power off when you want to exit the service mode.
Note: Press “8” then “ENTER” to restore the factory settings for user 
controls and channel memories (this will also turn set off and then on 
to exit the service mode).
2-9-2. MEMORY WRITE CONFIRMATION 
METHOD
1. After adjustment, remove the plug from the AC outlet, and then 
replace the plug in the AC outlet again.
2. Turn the power switch ON and enter the Service Mode.
3. Cycle through the adjusted items again and confi rm that the 
adjustments were saved.
2-9-3.  ADJUSTING BUTTONS AND 
INDICATOR
Note: When the PJE mode (which displays an internally generated 
signal) is activated, several buttons on the remote commander will have 
different functions than the ones listed above. Therefore, when in the PJE 
mode, refer to section 2-10 for button functions.
 
    
ENTER
Adjustment
item up
Adjustment
item down
TV Power ON
Display
Data up
Data down
Category down
MUTING
Category up
    
 
 
         RM-Y906
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