Sony KP-43HT20C / KP-53HS30C Service Manual ▷ View online
TRINITRON
®
COLOR TELEVISION
SERVICE
MANUAL
RA-6
CHASSIS
MODEL NAME
REMOTE COMMANDER
DESTINATION
CHASSIS NO.
KP-43HT20C
RM-Y908
Chile SCC-P65C-A
KP-53HS30C
RM-Y908
Chile SCC-P65A-A
Self Diagnosis
Supported model
9-965-921-0
2
RM-Y908
KP-43HT20C/53HS30C
KP-43HT20C/53HS30C
RM-Y908
RM-Y908
– 3 –
(CAUTION)
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR CARBON
PAINTED ON THE CRT, AFTER REMOVING THE ANODE.
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR CARBON
PAINTED ON THE CRT, AFTER REMOVING THE ANODE.
WARNING!!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE TO AVOID POSSIBLE SHOCK HAZARD, BECAUSE
OF LIVE CHASSIS.
THE CHASSIS OF THIS RECElVER IS DIRECTLY CONNECTED
TO THE AC POWER LINE.
ANY SERVICE TO AVOID POSSIBLE SHOCK HAZARD, BECAUSE
OF LIVE CHASSIS.
THE CHASSIS OF THIS RECElVER IS DIRECTLY CONNECTED
TO THE AC POWER LINE.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK
!
ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESECOMPONENTS WITH SONY PARTS WHOSE PART NUM-
BERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT
ARE CRITICAL TO SAFEOPERATION ARE IDENTIFIED IN THIS
MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL
COMPONENTS ARE REPLACED OR IMPROPER OPERATION
IS SUSPECTED.
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESECOMPONENTS WITH SONY PARTS WHOSE PART NUM-
BERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT
ARE CRITICAL TO SAFEOPERATION ARE IDENTIFIED IN THIS
MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL
COMPONENTS ARE REPLACED OR IMPROPER OPERATION
IS SUSPECTED.
(ATTENTION)
APRES AVOIR DECONNECTE LE CAP DE L’ANODE, COURTCIR-
CUITER L’ANODE DU TUBE CATHODIQUE ET CELUI DE L’ANODE
DU CAP AU CHASSIS METALLIQUE DE L’APPAREIL, OU AU
COUCHE DE CARBONE PEINTE SUR LE TUBE CATHODIQUE OU
AU BLINDAGE DU TUBE CATHODIQUE.
CUITER L’ANODE DU TUBE CATHODIQUE ET CELUI DE L’ANODE
DU CAP AU CHASSIS METALLIQUE DE L’APPAREIL, OU AU
COUCHE DE CARBONE PEINTE SUR LE TUBE CATHODIQUE OU
AU BLINDAGE DU TUBE CATHODIQUE.
ATTENTION!!
AFIN D’EVITER TOUT RISQUE DELECTROCUTION PROVENANT
D’UN CHÁSSIS SOUS TENSION, UN TRANSFORMATEUR
D’ISOLEMENT DOIT ETRE UTILISÉ LORS DE TOUT DEPAN-
NAGE.
LE CHÁSSIS DE CE RECEPTEUR EST DIRECTEMENT RAC-
CORDÉ Á L’ALIMENTATION SECTEUR.
D’UN CHÁSSIS SOUS TENSION, UN TRANSFORMATEUR
D’ISOLEMENT DOIT ETRE UTILISÉ LORS DE TOUT DEPAN-
NAGE.
LE CHÁSSIS DE CE RECEPTEUR EST DIRECTEMENT RAC-
CORDÉ Á L’ALIMENTATION SECTEUR.
ATTENTION AUX COMPOSANTS RELATIFS ÁLA
SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET PAR UNE
MAPQUE
MAPQUE
!
SUR LES SCHÉMAS DE PRINCIPE, LES VUES
EXPLOSÉES ET LES LISTES DE PIECES CONT D’UNEIMPORTANCE
CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE
LES REMPLACER QUE PAR DES COMPOSANTS SONY DONT
LE NUMÉRO DE PIÉCE EST INDIQUÉ DANS LE PRÉSENT
MANUEL OU DANS DES SUPPLÉMENTS PUBLIÉS PAR SONY. LES
RÉGLAGES DE CIRCUIT DONT L’IMPORTANCE EST CRITIQUE
POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT IDENTIFIES
DANS LE PRÉSENT MANUEL. SUIVRE CES PROCÉDURES LORS
DE CHAQUE REMPLACEMENT DE COMPOSANTS CRITIQUES,
OU LORSQU’UN MAUVAIS FONCTIONNEMENT EST SUSPECTÉ.
CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE
LES REMPLACER QUE PAR DES COMPOSANTS SONY DONT
LE NUMÉRO DE PIÉCE EST INDIQUÉ DANS LE PRÉSENT
MANUEL OU DANS DES SUPPLÉMENTS PUBLIÉS PAR SONY. LES
RÉGLAGES DE CIRCUIT DONT L’IMPORTANCE EST CRITIQUE
POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT IDENTIFIES
DANS LE PRÉSENT MANUEL. SUIVRE CES PROCÉDURES LORS
DE CHAQUE REMPLACEMENT DE COMPOSANTS CRITIQUES,
OU LORSQU’UN MAUVAIS FONCTIONNEMENT EST SUSPECTÉ.
– 4 –
KP-43HT20C/53HS30C
RM-Y918
RM-Y918
TABLE OF CONTENTS
Section Title Page
Section Title Page
1. SELF DIAGNOSIS FUNCTION
......................................5
2. DISASSEMBLY
2-1. REAR BOARD REMOVAL.........................................8
2-2. CHASSIS ASSY REMOVAL.......................................8
2-3. SERVICE POSITION...................................................8
2-4. H2 BOARD REMOVAL ..............................................8
2-5. H1 BOARD REMOVAL ..............................................9
2-6. H3 BOARD REMOVAL (KP-43HT20) .......................9
2-7. H3 BOARD REMOVAL (KP-53HS30C).....................9
2-8. MIRROR COVER REMOVAL ....................................9
2-9. BEZNET ASSY REMOVAL ......................................10
2-10. H4 BOARD AND S BOARD REMOVAL .................10
2-11. AD BOARD AND B BOARD REMOVAL................10
2-12. G BOARD REMOVAL ..............................................10
2-13. A BOARD, D BOARD AND
U BOARD REMOVAL ..............................................11
2-14. PICTURE TUBE REMOVAL ....................................11
2-15. HIGH-VOLTAGE CABLE INSTALLATION AND
REMOVAL .................................................................11
3. SET-UP ADJUSTMENTS
3-1. SCREEN VOLTAGE ADJUSTMENT
(COARSE ADJUSTMENT) .......................................12
3-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)..............................................12
3-3. DEFLECTION YOKE TILT ADJUSTMENT............12
3-4. FOCUS LENS ADJUSTMENT .................................12
3-5. FOCUS VR ADJUSTMENT ......................................13
3-6. 2-POLE MAGNET ADJUSTMENT .........................13
3-7. CENTERING MAGNET ADJUSTMENT.................13
3-8. 4-POLE MAGNET ADJUSTMENT ..........................13
3-9. DEFOCUS ADJUSTMENT (BLUE) .........................13
3-10. ELECTRICAL ADJUSTMENT BY REMOTE
COMMANDER..........................................................14
3-11. REGISTRATION ADJUSTMENT.............................25
(COARSE ADJUSTMENT) .......................................12
3-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)..............................................12
3-3. DEFLECTION YOKE TILT ADJUSTMENT............12
3-4. FOCUS LENS ADJUSTMENT .................................12
3-5. FOCUS VR ADJUSTMENT ......................................13
3-6. 2-POLE MAGNET ADJUSTMENT .........................13
3-7. CENTERING MAGNET ADJUSTMENT.................13
3-8. 4-POLE MAGNET ADJUSTMENT ..........................13
3-9. DEFOCUS ADJUSTMENT (BLUE) .........................13
3-10. ELECTRICAL ADJUSTMENT BY REMOTE
COMMANDER..........................................................14
3-11. REGISTRATION ADJUSTMENT.............................25
4. CIRCUIT ADJUSTMENTS
4-1. P & P SUB CONTRAST
ADJUSTMENT (VIDEO) (SCON)............................31
4-2. P & P SUB CONTRAST
ADJUSTMENT (RF) (SCON) ...................................31
4-3. P & P SUB-HUE AND
SUB-COLOR ADJUSTMENT (SHUE, SCOL) .......31
4-4. P & P SUB-HUE AND
SUB-COLOR ADJUSTMENT (SHUE, SCOL) ........31
ADJUSTMENT (VIDEO) (SCON)............................31
4-2. P & P SUB CONTRAST
ADJUSTMENT (RF) (SCON) ...................................31
4-3. P & P SUB-HUE AND
SUB-COLOR ADJUSTMENT (SHUE, SCOL) .......31
4-4. P & P SUB-HUE AND
SUB-COLOR ADJUSTMENT (SHUE, SCOL) ........31
5. SAFETY RELATED ADJUSTMENTS
5-1. HV REGULATION CIRCUIT CHECK AND
ADJUSTMENT ..........................................................32
5-2. HV HOLD DOWN CIRCUIT OPERATION
CHECK AND ADJUSTMENT ..................................32
5-3. +B MAX VOLTAGE CONFIRMATION ...................32
5-4. +B OVP CONFIRMATION .......................................32
6. DIAGRAMS
6-1. BLOCK DIAGRAM (1) .............................................33
BLOCK DIAGRAM (2) .............................................34
BLOCK DIAGRAM (3) .............................................35
BLOCK DIAGRAM (4) .............................................36
BLOCK DIAGRAM (5) .............................................37
BLOCK DIAGRAM (6) .............................................38
BLOCK DIAGRAM (7) .............................................39
BLOCK DIAGRAM (8) .............................................40
BLOCK DIAGRAM (9) .............................................41
BLOCK DIAGRAM (10) ...........................................42
BLOCK DIAGRAM (11) ...........................................43
6-2. CIRCUIT BOARDS LOCATION...................................44
6-3. SCHEMATIC DIAGRAMS ............................................44
6-4. PRINTED WIRING BOARDS ......................................72
6-5. WAVEFORMS ................................................................84
6-6. IC BLOCK DIAGRAMS ................................................86
6-7. SEMICONDUCTORS ....................................................90
BLOCK DIAGRAM (2) .............................................34
BLOCK DIAGRAM (3) .............................................35
BLOCK DIAGRAM (4) .............................................36
BLOCK DIAGRAM (5) .............................................37
BLOCK DIAGRAM (6) .............................................38
BLOCK DIAGRAM (7) .............................................39
BLOCK DIAGRAM (8) .............................................40
BLOCK DIAGRAM (9) .............................................41
BLOCK DIAGRAM (10) ...........................................42
BLOCK DIAGRAM (11) ...........................................43
6-2. CIRCUIT BOARDS LOCATION...................................44
6-3. SCHEMATIC DIAGRAMS ............................................44
6-4. PRINTED WIRING BOARDS ......................................72
6-5. WAVEFORMS ................................................................84
6-6. IC BLOCK DIAGRAMS ................................................86
6-7. SEMICONDUCTORS ....................................................90
7. EXPLODED VIEWS
7-1. COVER (KP-43HT20) ...............................................91
7-2. COVER (KP-53HS30C) .............................................92
7-3. CHASSIS (KP-43HT20) ............................................93
7-4. CHASSIS (KP-53HS30C) ..........................................94
7-5. PICTURE TUBE ........................................................95
7-2. COVER (KP-53HS30C) .............................................92
7-3. CHASSIS (KP-43HT20) ............................................93
7-4. CHASSIS (KP-53HS30C) ..........................................94
7-5. PICTURE TUBE ........................................................95
8. ELECTRICAL PARTS LIST
........................................96
– 5 –
KP-43HT20C/53HS30C
RM-Y908
RM-Y908
3. Blinking count display of TIMER/STAND BY indicator
Lamp OFF :
3.0 seconds
3.0 seconds
Lamp ON : 0.3 seconds
Lamp OFF : 0.3 seconds
Release of TIMER/STAND BY indicator blinking.
•
•
The TIMER/STAND BY indicator blinking display is released by turning OFF the power switch
on the TV main unit or removing the plug from the power.
on the TV main unit or removing the plug from the power.
* One blink is not used for self-diagnosis.
•EXAMPLE
<Diagnosis Items> <Number of Blinks>
• +B overcurrent
2 times
• +B overvoltage
3 times
• Vertical deflection stop
4 times
< FRONT PANEL >
TIMER/STAND BY indicator
1. Summary of Self-Diagnosis Function
• This device includes a self-diagnosis function.
• In case of abnormalities, the TIMER/STAND BY indicator automatically blinks. It is possible to predict the abnormality location
by the number of blinks. The Instruction Manual describes blinking of the TIMER/STAND BY indicator.
• If the symptom is not reproduced sometimes in case of a malfunction, there is recording of whether a malfunction was generated
or not. Operate the remote command to confi rm the matter on the screen and to predict the location of the abnormality.
2. Diagnosis Items and Prediction of Malfunction Location
• When a malfunction occurs the TIMER/STAND BY indicator only blinks for one of the following diagnosis items. In case
of two or more malfunctions, the item which fi rst occurred blinks. If the malfunctions occurred simultaneously, the item with
the lower blink count blinks fi rst.
• The screen display displays the results regarding all the diagnosis items listed below. The display “ 0 ” means that no
malfunctions occurred.
Note1: If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The sympton that is diagnosed first by the microcontroller is displayed on screen.
Note 2: Refer to Screen (G2) Adjustment in Section 3-1, 2 of this manual.
Note 3: If TIMER/STANDBY indicator blinks six (6) times, unplug the unit and wait 10 minutes before performing the adjustment.
Note 2: Refer to Screen (G2) Adjustment in Section 3-1, 2 of this manual.
Note 3: If TIMER/STANDBY indicator blinks six (6) times, unplug the unit and wait 10 minutes before performing the adjustment.
Deteced symptoms
Diagnosis Item
No. of times
TIMER/STANDBY
indicator blinks
TIMER/STANDBY
indicator blinks
Probable Cause Location
7 times
Horizontal deflection stopped
• Q8035, 8038 is shorted. (D board)
8 times
High voltage error
• T8005 is faulty. (D board)
0
Power does not turn on
• Power cord is not plugged in.
• Fuse is burned out (F6001) (G board)
• Fuse is burned out (F6001) (G board)
• Power does not come on.
• No power is supplied to the unit.
• AC power supply is faulty.
• No power is supplied to the unit.
• AC power supply is faulty.
2 times
+B overcurrent (OCP)
(See Note 1)
(See Note 1)
• H. OUT (Q8024) is shorted. (D board)
• +B PWM (Q8035, 8038) is shorted. (D board)
• +B PWM (Q8035, 8038) is shorted. (D board)
• Power does not come on.
• Load on power line is shorted.
• Load on power line is shorted.
3 times
+B overvoltage (OVP)
• IC501 is faulty (G board)
• IC5002 is faulty (G board)
• IC5002 is faulty (G board)
• Has entered standby mode.
4 times
Vertical deflection stopped
• +- 15V is not supplied. (D board)
• IC8003 is faulty. (A board)
• IC8003 is faulty. (A board)
• Has entered standby state after horizontal raster.
• Vertical deflection pulse is stopped.
• Power line is shorted or power supply is stopped.
• Vertical deflection pulse is stopped.
• Power line is shorted or power supply is stopped.
5 times
White balance failure
(Not balanced)
(Not balanced)
• Video out (IC7101, 7201, 7301) is faulty. (CR, CG, CB board)
• CRT drive (IC309) is faulty. (A board)
• G2 is improperly adjusted. (See Note 2)
• CRT drive (IC309) is faulty. (A board)
• G2 is improperly adjusted. (See Note 2)
• No raster is generated.
• CRT cathode current detection reference pulse output is small.
• CRT cathode current detection reference pulse output is small.
6 times
LOW B OCP/OVP
(Overcurrent/over voltage)
(See Note 3)
(Overcurrent/over voltage)
(See Note 3)
• +5 line is overloaded. (A, B boards)
• +5 line is shorted. (A, B boards)
• +5 line is shorted. (A, B boards)
• No picture
• No picture
• No picture
Audio error
9 times
• +- 19V line is shorted. (A, B boards)
• IC708 is faulty. (A board)
• PS701 or PS702 is opened. (A board)
• IC708 is faulty. (A board)
• PS701 or PS702 is opened. (A board)
• No sound
SECTION 1
SELF DIAGNOSIS FUNCTION