Sony KLV-40Z450A / KLV-46Z450A / KLV-52Z450A Service Manual ▷ View online
– 4 –
KLV-40, 46, 52 Z450A
RM-GA012
1-5. Lead Free Information
The circuit boards used in these models have been processed
using Lead Free Solder. The boards are identified by the LF
logo located close to the board designation.
The circuit boards used in these models have been processed
using Lead Free Solder. The boards are identified by the LF
logo located close to the board designation.
The servicing of these boards requires special precautions. It
is strongly recommended to use Lead Free Solder material in
order to guarantee optimal quality of new solder joints. Lead
Free Solder is available under the following part numbers:-
is strongly recommended to use Lead Free Solder material in
order to guarantee optimal quality of new solder joints. Lead
Free Solder is available under the following part numbers:-
Due to high melting point of Lead Free Solder, the soldering
iron tip temperature needs to be set to 370 degrees
centigrade. This requires soldering equipment capable of
accurate temperature control coupled with a good heat
recovery characteristics.
iron tip temperature needs to be set to 370 degrees
centigrade. This requires soldering equipment capable of
accurate temperature control coupled with a good heat
recovery characteristics.
For more information on the use of Lead Free Solder,
please refer to
please refer to
http://www.sony-training.com
1-6. Attachment & Detachment of MDF61 Connector
a) Insertion
a) Insertion
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mm
m
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0
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2
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7
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0
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8
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0
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4
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5
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2
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6
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6
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1
7
Figure 2: LF logo
Figure 3: LF logo on circuit board
(1) Hold the center of a
connector.
connector.
(2) Press the center of the
connector to insert it.
(3) Slide the slider to lock the
connector.
connector.
Lock
b) Detachment
(1) Slide the slider to release
the slider lock.
(2) Press the center lock tab
to release the lock and pull
the connector up.
to release the lock and pull
the connector up.
Unlock
– 5 –
KLV-40, 46, 52 Z450A
RM-GA012
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-4. LED Pattern
When safety shutdown occurs, Standby LED display reports the
cause by using the lightning patterns as indicated below.
When safety shutdown occurs, Standby LED display reports the
cause by using the lightning patterns as indicated below.
Example:
The figure above shows LED display when
SHUTDOWN is caused by DC_ALERT 2. It repeats
flashing for a specified number of times in 0.3sec/
cycle and has a 2 seconds interval of lighting off.
Please note that a 2 seconds interval of lighting off
is fixed regardless of abnormal state types.
SHUTDOWN is caused by DC_ALERT 2. It repeats
flashing for a specified number of times in 0.3sec/
cycle and has a 2 seconds interval of lighting off.
Please note that a 2 seconds interval of lighting off
is fixed regardless of abnormal state types.
2.0 sec
2.0 sec
0.3 sec
0.3 sec
2-1. Overview of Control Buttons
LED Typ e
Description
Remark
Status
Display
Power LED
Remark
POWER
Green: LED
Green lights at power ON.
STANDB
Picture Off/
Timer
Timer
Y
Red: One LED
Red lights during standby.
Green/Amber
: Two LEDs
: Two LEDs
Green lights during Picture
OFF and amber lights
during Timer activation.
OFF and amber lights
during Timer activation.
POWER ON
Green lights
OFF
in a normal state.
STANDBY
OF
OFF
F
Red lights
Red flashes
Microcomputer is
in a sleep state.
Failure
Classify the trouble
causes by the no.
of red blinking.
causes by the no.
of red blinking.
Standby LED
Microcomputer is
2-2. LED Display Specification
2-3. LED Display Control
POWER
MENU OK
INPUT
SELECT
VOLUME
CHANNEL
LIGHT
SENSOR
REMOTE
SENSOR
SENSOR
POWER
INDICATOR
STANDBY
INDICATOR
PICTURE OFF/
TIMER INDICATOR
– 6 –
KLV-40, 46, 52 Z450A
RM-GA012
Blinking times
Error
Countermeasure
2
DC_DET (12V Main Voltage)
Replace either/both
z
BG1V board
z
G6 board(Power Unit)
3
DC_ALERT 1
Replace BG1V board.
4
DC_ALERT 2
Replace BG1V board.
6
BACKLIGHT/
Replace either/all
z
BG1V board
INVERTER ERROR
z
G6 board(Power Unit)
z
D4Z(inverter unit for 40”,46”)
z
D4 and/or D5(inverter unit for 52”)
7
INTERNAL TEMP
Replace either/both
z
BG1V board
ERROR
z
G6(Power Unit)
8
AUDIO ERROR
Replace either/all
z
BG1V board
z
G6 board(Power Unit)
z
Speaker
z
AWF board
9
HFR ERROR
Replace either/both BG1V board and Panel.
10
RESERVED
—
11
NVM ERROR
Replace either/both
z
BG1V board
z
G6 board(Power Unit)
12
IIC ERROR
Replace BG1V board.
13
BALANCER ERROR
Replace either/all
z
BG1V board
z
Panel
z
D4Z(inverter unit for 40”,46”)
z
D4(inverter unit for 52”)
z
G6(Power Unit)
14
HDMI ERROR
—
2-5. Standby LED Error Display
Perform below countermeasures according to Standby LED blinking times.
Perform below countermeasures according to Standby LED blinking times.
Note: Each of the above blinking repeats every 2 seconds.
– 7 –
KLV-40, 46, 52 Z450A
RM-GA012
SECTION 3
DISASSEMBLY
3-1-2. KLV-46Z450A
3-1-3. KLV-52Z450A
3-2-1. KLV-40Z450A
3-2-2. KLV-46Z450A
3-1-1. KLV-40Z450A
3-2-3. KLV-52Z450A
3-1. Rear Cover Removal
3-2. Stand Assy Removal
5
Lift to remove
Rear Cover
1
Fifteen screws
(+BVTP2 4 X 16)
2
Two screws
(+PSW M3 X 5)
3
Two screws
(+BVTP 3 X 12)
4
Four screws
(+PSW M5 X 8)
5
Lift to remove
Rear Cover
1
Nineteen screws
(+BVTP2 4 X 16)
2
Two screws
(+PSW M3 X 5)
3
Two screws
(+BVTP 3 X 12)
4
Four screws
(+PSW M5 X 8)
5
Lift to remove
Rear Cover
1
Nineteen screws
(+BVTP2 4 X 16)
2
Two screws
(+PSW M3 X 5)
3
Two screws
(+BVTP 3 X 12)
4
Four screws
(+PSW M5 X 8)
2
Stand assy
1
Four screws
(+PSW M5 X 16)
2
Stand assy
1
Four screws
(+PSW M5 X 16)
2
Stand assy
1
Four screws
(+PSW M5 X 16)
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