Sony KLV-40S400A Service Manual ▷ View online
– 4 –
KLV-40S400A
RM-GA011
1-5. Lead Free Information
The circuit boards used in these models have been processed
using Lead Free Solder. The boards are identified by the LF
logo located close to the board designation.
The circuit boards used in these models have been processed
using Lead Free Solder. The boards are identified by the LF
logo located close to the board designation.
The servicing of these boards requires special precautions. It
is strongly recommended to use Lead Free Solder material in
order to guarantee optimal quality of new solder joints. Lead
Free Solder is available under the following part numbers:-
is strongly recommended to use Lead Free Solder material in
order to guarantee optimal quality of new solder joints. Lead
Free Solder is available under the following part numbers:-
Due to high melting point of Lead Free Solder, the soldering
iron tip temperature needs to be set to 370 degrees
centigrade. This requires soldering equipment capable of
accurate temperature control coupled with a good heat
recovery characteristics.
iron tip temperature needs to be set to 370 degrees
centigrade. This requires soldering equipment capable of
accurate temperature control coupled with a good heat
recovery characteristics.
For more information on the use of Lead Free Solder,
please refer to
please refer to
http://www.sony-training.com
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Figure 2: LF logo
Figure 3: LF logo on circuit board
1-6. Attachment & Detachment of MDF61 Connector
a) Insertion
a) Insertion
(1) Hold the center of a
connector.
connector.
(2) Press the center of the
connector to insert it.
(3) Slide the slider to lock the
connector.
connector.
Lock
b) Detachment
(1) Slide the slider to release
the slider lock.
(2) Press the center lock tab
to release the lock and pull
the connector up.
to release the lock and pull
the connector up.
Unlock
– 5 –
KLV-40S400A
RM-GA011
PICTURE OFF/
TIMER
REMOTE/LIGHT SENSOR
STANDBY
POWER
MENU TV/VIDEO
VOLUME
CHANNEL
POWER
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-4. LED Pattern
When safety shutdown occurs, Standby LED display reports the
cause by using the blinking patterns as indicated below.
When safety shutdown occurs, Standby LED display reports the
cause by using the blinking patterns as indicated below.
Example:
The figure above shows LED display when
SHUTDOWN is caused by DC_ALERT 2. It repeats
flashing for a specified number of times in 0.3sec/
cycle and has a 2 seconds interval of lighting off.
Please note that a 2 seconds interval of lighting off
is fixed regardless of abnormal state types.
SHUTDOWN is caused by DC_ALERT 2. It repeats
flashing for a specified number of times in 0.3sec/
cycle and has a 2 seconds interval of lighting off.
Please note that a 2 seconds interval of lighting off
is fixed regardless of abnormal state types.
2.0 sec
2.0 sec
0.3 sec
0.3 sec
2-1. Overview of Control Buttons
LED Type Description
Remark
Status
Display
Power LED
Remark
POWER
Green: One LED Green lights at power ON.
STANDBy
Red: One LED
Red lights during standby.
Timer
Green/Amber
: Two LEDs
: Two LEDs
Green lights during Picture
OFF and amber lights
during Timer activation.
OFF and amber lights
during Timer activation.
POWER ON Green lights
OFF
in a normal state.
STANDBY
OFF
Red lights
Microcomputer is
in a sleep state.
Failure
Classify the
causes by
the no. of red
blinking.
causes by
the no. of red
blinking.
Standby LED
Microcomputer is
2-2. LED Display Specification
2-3. LED Display Control
– 6 –
KLV-40S400A
RM-GA011
Blinking times
Error
Countermeasure
2
DC_DET (12V Main Voltage)
Replace
z
GD Board (20”)
z
GP Board (26" and 32")
z
G2 Board (37”)
z
IP5 Board (40”, 46”)
3
DC_ALERT 1
Replace BG1 board.
4
DC_ALERT 2
Replace BG1 board.
5
DC_ALERT 3
Replace either/both
z
BG1 board
z
Panel
6
BACKLIGHT/
Replace either/all
z
GD Board (20”)
INVERTER ERROR
z
GP Board (26” and 32”)
z
G2 Board (37”)
z
IP5 Board (40”, 46”)
z
BG1 Board
z
Panel
7
INTERNAL TEMP
Replace either/both
z
BG1 board
ERROR
z
Panel
8
AUDIO ERROR
Replace either/all
z
GD Board (20”)
z
GP Board (26” and 32”)
z
G2 Board (37”)
z
IP5 Board (40”, 46”)
z
BG1 Board
9
Not used for GA
—
10
Not used for GA
—
11
NVM ERROR
Replace BG1 board
12
IIC ERROR
Replace BG1 board.
13
BALANCER ERROR
Replace either/all
z
IP5 Board (40”,46”)
z
BG1 Board
z
Panel
14
HDMI ERROR
Replace BG1 board.
2-5. Standby LED Error Display
Perform below countermeasures according to Standby LED blinking times.
Perform below countermeasures according to Standby LED blinking times.
Note: Each of the above blinking repeats every 2 seconds.
– 7 –
KLV-40S400A
RM-GA011
SECTION 3
DISASSEMBLY
3-2. Stand Assy Removal
3-1. Rear Cover Removal
3-3. Switch Unit Removal
3-4. IP5-40S Board Removal
3-5.
BG1 Board Removal
3-6. Frame Removal
5
Lift to remove
Rear Cover
Rear Cover
1
Sixteen screws
(+BVTP2 4 X 16)
(+BVTP2 4 X 16)
3
Two screws
(+PSW M3 X 5)
(+PSW M3 X 5)
2
Two screws
(+BVTP 3 X 12)
(+BVTP 3 X 12)
4
Four screws
(+PSW M5 X 12)
(+PSW M5 X 12)
2 Stand assy
1
Three screws
(+PSW M5 X 20)
3
Switch Unit
1
2
Lift tabs to remove
2
IP5-40S board
1
Six screws
(+BVST 3 X 8)
(+BVST 3 X 8)
Main Bracket
4
BG1 board
Bracket Side Jack Assy
3
Remove connectors
Two screws
(+BVST 3 X 8)
2
Nine screws
(+BVST 3 X 8)
1
One screw
(+PSW M3 X 5)
8
Four screws
(+BVTP2 4 X 16)
(+BVTP2 4 X 16)
Frame Bottom
3
Two screws
(+PSW M5 X 8)
(+PSW M5 X 8)
1
4
One screw
(+PSW M4 X 8)
(+PSW M4 X 8)
4
One screw
(+PSW M4 X 8)
(+PSW M4 X 8)
Frame, spine (L)
2
T
6
One screw
(+BVTP2 4X16)
(+BVTP2 4X16)
6
One screw
(+BVTP2 4X16)
(+BVTP2 4X16)
wo screws
(+PSW M5 X 8)
2
Two screws
(+PSW M5 X 8)
(+PSW M5 X 8)
5
Two screws
(+PSW M4 X 8)
(+PSW M4 X 8)
5
Two screws
(+PSW M4 X 8)
(+PSW M4 X 8)
7
One screw
(+BVST 3 X 8)
(+BVST 3 X 8)
3
Two screws
(+PSW M5 X 8)
(+PSW M5 X 8)
Frame Spine (R)
One screw
(+BVTP2 4 X 16)
(+BVTP2 4 X 16)
Cover Under
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