DOWNLOAD Sony KLV-32S510A / KLV-40S510A / KLV-46S510A / KLV-52S510A Service Manual ↓ Size: 19.93 MB | Pages: 97 in PDF or view online for FREE

Model
KLV-32S510A KLV-40S510A KLV-46S510A KLV-52S510A
Pages
97
Size
19.93 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
klv-32s510a-klv-40s510a-klv-46s510a-klv-52s510a.pdf
Date

Sony KLV-32S510A / KLV-40S510A / KLV-46S510A / KLV-52S510A Service Manual ▷ View online

10
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
SELF-DIAGNOSTIC FUNCTION
Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number 
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction 
manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure 
occurrence data stored in memory to reveal past problems and how often these problems occur.
1. Diagnostic Test Indicators
When an error occurs, the STANDBY LED indicator will fl ash a set number of times to indicate the possible cause of the problem. If there is more than 
one error, the indicator will identify the fi rst of the problem areas.
LED Indicators
PIC OFF / TIMER
STANDBY
POWER
Description of LED Indictors
LED
LED Type
Description
*  Lights up in green when the TV set is turned on.
* If LED blinks continuously, this may indicate
  that the TV needs servicing.
STANDBY LED
PIC OFF/
TIMER
LED
*  Lights up in red when the function PC Power Management 
   is activated and there is no signal received while in the 
   PC Input.
* Lights up in amber when the Timer or Sleep functions are set.
  When timer is set, this LED remains lit even
  when the TV is turned off.
* Lights up in green when the Backlight feature is activated to off.
POWER LED
Green or Amber
LED
Green LED
Red LED
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
11
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
LED Indicators
Diagnostic Item
Description
Number of times
STANDBY lamp flashes
Main Power
 2 times
Power Supply Board
G2BE Board (KLV-32S510A ONLY)
IP1 Board (KLV-40S510A ONLY)
IP2 Board (KLV-46S510A ONLY)
G5N Board (KLV-52S510A)
DC Alert1
3 times
BM3 (Main) Board 
Power Supply Board
G2BE Board (KLV-32S510A ONLY)
IP1 Board (KLV-40S510A ONLY)
IP2 Board (KLV-46S510A ONLY)
G5N Board (KLV-52S510A)
TCON Error
4 times
LCD Panel
HDMI
5 times
BM3 (Main) Board
Backlight
6 times
LCD Panel
Temp
7 times
BM3 (Main) Board
HFR Error
8 times
LCD Panel
Possible Location
3.  To display the Self Diagnostic list, press 
.
 
Service Mode/Product Information 
Version: ER2.6-C121  DTT: S255.P033.S077  
Model: 40S510A
Power on Time: 00000H   
Serial :   8000016 
Diagnostic Information
2-MAIN POWER: 
1
3-DC ALERT1:   
0
4-TCON:   0
5-HDMI:
  
 
0
6-Backlight:    
0
7-TEMP:   0
8-HFR:  
 
0
101-WDT:  
0
RETURN
Change Back
Exit
4.  To exit Service Mode, press 
.
Viewing the Self Check Diagnostic List
1.  TV must be in standby mode. (Power off).
2.  Press the following buttons on the Remote Commander within a second 
of each other: 
 
DISPLAY   
Channel 
5   
Volume 
 
  POWER .
 
The Self Check list displays. 
          
 
NOTE: This is the same as accessing Service Adjustments.
 The 
 logo displays momentarily, then the Service Mode list 
displays.
 
Service/ADC Auto Calibration 
Version: ER2.6-C121  DTT: S255.P033.S077  
Model: 40S510A
Serial :  8000016
Power on Time: 00000H   
Diagnostic and Serial Update 
ADC Auto Calibration 
Clone User Setting 
Direct Log to USB 
Factory Default 
RETURN
Change Back
Exit
1 indicates an error was detected
0 indicates no error was detected
12
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
SECTION 1:  DISASSEMBLY
1-1.  REAR COVER REMOVAL
1-1-1. KLV-32S510A/40S510A/46S510A
1   Remove 15 screws from Rear Cover 
(KLV-32S510A Only)
 
Remove 18 screws from Rear Cover
(KLV-40S510A Only)
 
Remove 20 screws from Rear Cover
(KLV-46S510A Only)
2   Remove 1 screw from Side Jack position
3   Remove 1 screw from Terminal position
4   Remove 2 screws from Rear Cover 
(KLV-32S510A Only)
 
Remove 4 screws from Rear Cover 
(KLV-40S510A/46S510A Only)
 
NOTE: The Rear Cover is attached to the 
Bezel Assembly with three small tabs.
 
Use caution when removing the Rear Cover 
not to damage these tabs.
1-1-2. KLV-52S510A 
1   Remove 20 screws from Rear Cover
2   Remove 1 screw from Side Jack position
3   Remove 1 screw from Terminal position
4   Remove 4 screws from Rear Cover
5   Remove 4 screws from Rear Cover
 
NOTE: The Rear Cover is attached to the 
Bezel Assembly with three small tabs.
 
Use caution when removing the Rear Cover 
not to damage these tabs.
1
Screw,
+BVTP2 4X16
2 Screw, 
+BVTP 3X12 TYPE2 IT-3
4
Screw, +PSW M4X8 (32)
Screw, +SPW M4X12 (40/46)
Rear Cover
Bezel
Tab Inserts
3 Screw,
+BVTP 3X12 TYPE2 IT-3
1
Screw,
+BVTP2 4X16
2 Screw, 
+BVTP 3X12 TYPE2 IT-3
4
Screw, 
+PSW M4X12 
5
Screw, 
+PSW M5X16
3 Screw,
+BVTP 3X12 TYPE2 IT-3
Rear Cover
Bezel
Tab Inserts
13
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
1   Slide out Switch Unit from Bezel
2   Disconnect 1 connector from HRT1 Board
1-3.  BM3 BOARD AND POWER BOARD REMOVAL
1-2.  SWITCH UNIT REMOVAL (CONTAINS HRT1 BOARD)
Bezel
         Switch Unit 
(Contains HRT1 Board)
1
2
1-3-1.  KLV-32S510A/40S510A/46S510A (BM3, IP1, IP2 AND G2BE BOARDS)
1   Unhook Side Jack from Main Bracket
2   Disconnect 5 connectors from BM3 Board
3   Remove 9 screws from BM3 Board
4   Disconnect 5 connectors from IP2 Board 
(KLV-46S510A Only)
5   Remove 6 screws from IP2 Board 
(KLV-46S510A Only)
6   Disconnect 5 connectors from IP1 Board 
7   Remove 6 screws from IP1 Board 
8   Disconnect 3 connectors from G2BE Board 
(KLV-32S510A Only)
9   Remove 6 screws from G2BE Board 
(KLV-32S510A Only)
2
1
4
6
Side Jack Cover
BM3 Board
IP2 BOARD
IP1 BOARD
Main Bracket
KLV-40S510A ONLY
KLV-46S510A ONLY
3
Screw, 
+BVST 3X6
5
Screw, 
+BVST 3X6
7
Screw, 
+BVST 3X6
9
Screw, 
+BVST 3X6
G2BE BOARD
KLV-32S510A ONLY
8
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