Sony KLV-32S510A / KLV-40S510A / KLV-46S510A / KLV-52S510A Service Manual ▷ View online
3
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION TITLE
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Safety-Related Component Warning .............................................. 7
Safety Check-Out ........................................................................... 9
Self-Diagnostic Function ............................................................... 10
SECTION 1: DISASSEMBLY ............................................................... 12
1-1. Rear Cover Removal ............................................................ 12
1-1-1. KLV-32S510A/40S510A/46S510A
........................... 12
1-1-2. KLV-52S510A
.......................................................... 12
1-2. Switch Unit Removal (Contains HRT1 Board) ..................... 13
1-3. BM3 Board and Power Board Removal ............................... 13
1-3-1. KLV-32S510A/40S510A/46S510A
(BM3, IP1, IP2 and G2BE Boards) .......................... 13
1-3-2. KLV-52S510A
(BM3, G5, D5 and D6 Boards) ................................. 14
1-4. Table-Top Stand Assembly and Under Cover Removal ....... 14
1-5. Brackets and Spine Removal ............................................... 15
1-5-1. KLV-32S510A
........................................................... 15
1-5-2. KLV-40S510A
........................................................... 15
1-5-3. KLV-46S510A
........................................................... 16
1-5-4. KLV-52S510A
........................................................... 16
1-6. Loudspeaker, Under Bar and IR/LED Removal ................... 17
1-7. LCD Panel Removal
............................................................. 18
1-7-1. Cleaning the LCD Panel ............................................ 18
SECTION 2: SERVICE ADJUSTMENTS ............................................. 19
2-1. Viewing Service Adjustment Data ........................................ 19
2-2. Accessing Service Mode
...................................................... 19
2-2-1. Entering the Serial Number after
changing the Main Board ......................................... 19
2-2-2. Resetting to Factory Defaults .................................. 20
SECTION 3: DIAGRAMS ..................................................................... 21
3-1. Circuit Boards Location ........................................................ 21
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 21
3-3. Block Diagram
...................................................................... 23
3-4. Schematics and Supporting Information .............................. 24
BM3 Board Schematic Diagram (1 of 9) .............................. 24
BM3 Board Schematic Diagram (2 of 9) .............................. 25
BM3 Board Schematic Diagram (3 of 9) .............................. 26
BM3 Board Schematic Diagram (4 of 9) .............................. 27
BM3 Board Schematic Diagram (5 of 9) .............................. 28
BM3 Board Schematic Diagram (6 of 9) .............................. 29
BM3 Board Schematic Diagram (7 of 9) .............................. 30
BM3 Board Schematic Diagram (8 of 9) .............................. 31
BM3 Board Schematic Diagram (9 of 9) .............................. 32
D5N Board Schematic Diagram (KLV-52S510A Only) ......... 34
D6N Board Schematic Diagram (KLV-52S510A Only) ......... 37
G2BE Board Schematic Diagram (KLV-32S510A Only) ....... 40
G5N Board Schematic Diagram (KLV-52S510A Only) ......... 42
HLR1 Board Schematic Diagram ......................................... 45
HRT1 Board Schematic Diagram ......................................... 47
HSR Board Schematic Diagram ........................................... 48
IP1 Board Schematic Diagram (1 of 2)
BM3 Board Schematic Diagram (2 of 9) .............................. 25
BM3 Board Schematic Diagram (3 of 9) .............................. 26
BM3 Board Schematic Diagram (4 of 9) .............................. 27
BM3 Board Schematic Diagram (5 of 9) .............................. 28
BM3 Board Schematic Diagram (6 of 9) .............................. 29
BM3 Board Schematic Diagram (7 of 9) .............................. 30
BM3 Board Schematic Diagram (8 of 9) .............................. 31
BM3 Board Schematic Diagram (9 of 9) .............................. 32
D5N Board Schematic Diagram (KLV-52S510A Only) ......... 34
D6N Board Schematic Diagram (KLV-52S510A Only) ......... 37
G2BE Board Schematic Diagram (KLV-32S510A Only) ....... 40
G5N Board Schematic Diagram (KLV-52S510A Only) ......... 42
HLR1 Board Schematic Diagram ......................................... 45
HRT1 Board Schematic Diagram ......................................... 47
HSR Board Schematic Diagram ........................................... 48
IP1 Board Schematic Diagram (1 of 2)
(KLV-40S510A Only) ................................................ 50
IP1 Board Schematic Diagram (2 of 2)
(KLV-40S510A Only) ................................................ 51
IP2 Board Schematic Diagram (1 of 2)
(KLV-46S510A Only) ................................................ 53
IP2 Board Schematic Diagram (2 of 2)
(KLV-46S510A Only) ................................................ 54
3-5. Semiconductors ................................................................... 57
SECTION 4: EXPLODED VIEWS ........................................................ 58
4-1. Rear Cover Assembly and Table-Top Stand Assembly
(KLV-32S510A/40S510A/46S510A Only) ............................. 58
4-2. Rear Cover Assembly and Table-Top Stand Assembly
(KLV-52S510A Only) ............................................................ 59
4-3. Chassis (KLV-32S510A/40S510A/46S510A Only)
............... 60
4-4. Chassis (KLV-52S510A Only) .............................................. 61
4-5. Connectors (KLV-32S510A Only)
......................................... 62
4-6. Connectors (KLV-40S510A/46S510A Only) ......................... 63
4-7. Connectors (KLV-52S510A Only)
......................................... 64
4-8. Bezel Assembly and LCD Panel
(KLV-32S510A/40S510A/46S510A Only) ............................ 65
4-9. Bezel Assembly and LCD Panel
(KLV-52S510A Only) ............................................................ 66
4-10. Screw Legend ...................................................................... 67
SECTION 5: ELECTRICAL PARTS LIST ............................................ 68
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
4
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
120V AC, 60Hz
120W (KLV-32S510A Only)
200W (KLV-40S510A Only)
245W (KLV-46S510A Only)
295W (KLV-52S510A Only)
200W (KLV-40S510A Only)
245W (KLV-46S510A Only)
295W (KLV-52S510A Only)
Less than 1 W
VIDEO (IN) 1/2:
S Video (4-Pin Mini DIN (VIDEO 2 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Video
1 Vp-p, 75 ohms unbalanced, sync negative
Audio
500
500
mVrms
(Typical)
Impedance:47
kilohms
COMPONENT IN 1/2:
YP
YP
B
P
R
(Component Video)
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
P
B
:0.7 Vp-p, 75 ohms
P
R
:0.7 Vp-p, 75 ohms
Signal format: 480i, 480p, 720p, 1080i, 1080p
AUDIO
500
500
mVrms
(Typical)
Impedance:
47
kilohms
Power Requirements
Power Consumption (W)
In
Use
(Max)
In Standby
HDMI IN 1/2/3:
HDMI:
HDMI:
Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits
AUDIO
500
500
mVrms
(Typical)
Impedance:
47
kilohms
AUDIO OUT:
500 mVrms (Typical)
DIGITAL AUDIO OUT (OPTICAL):
PCM
PCM
optical
signal
PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
Stereo mini jack, 500 mVrms (Typical)
Impedance:
47
kilohms
Licensing Information
Macintosh is a trademark of Apple Inc., registered in the
U.S. and other countries.
U.S. and other countries.
HDMI, the HDMI logo and High-Definition Multimedia
Interface are trademarks or registered trademarks of HDMI
Licensing, LLC.
Interface are trademarks or registered trademarks of HDMI
Licensing, LLC.
Fergason Patent Properties, LLC:
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
Manufactured under license from Dolby Laboratories.
Dolby and the double-D symbol are trademarks of Dolby
Laboratories.
Dolby and the double-D symbol are trademarks of Dolby
Laboratories.
TruSurround XT, SRS and (
z) symbol are trademarks of
SRS Labs, Inc. TruSurround XT technology is incorporated
under license from SRS Labs, Inc.
under license from SRS Labs, Inc.
Blu-ray Disc is a trademark.
“BRAVIA”,
, BRAVIA Sync and
are
trademarks or registered trademarks of Sony Corporation.
“PLAYSTATION” is a registered trademark and “PS3” is
a trademark of Sony Computer Entertainment Inc.
a trademark of Sony Computer Entertainment Inc.
Your BRAVIA TV is ENERGY STAR
®
qualified in the “Home” mode.
It meets strict energy efficiency guidelines
set by the U.S. Environmental Protection
Agency and Department of Energy.
ENERGY STAR is a joint program of these government
agencies, designed to promote energy efficient products
and practices.
It meets strict energy efficiency guidelines
set by the U.S. Environmental Protection
Agency and Department of Energy.
ENERGY STAR is a joint program of these government
agencies, designed to promote energy efficient products
and practices.
s
When the TV is initially set up, it is designed to meet
ENERGY STAR requirements.
ENERGY STAR requirements.
s
Changes to certain features, settings, and
functionalities of this TV (i.e. Picture/Sound, Light
Sensor, Power Savings) can slightly change the
power consumption.
functionalities of this TV (i.e. Picture/Sound, Light
Sensor, Power Savings) can slightly change the
power consumption.
Depending upon such changed settings, the power
consumption may increase which possibly could exceed the
limits required for the ENERGY STAR qualification.
consumption may increase which possibly could exceed the
limits required for the ENERGY STAR qualification.
5
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
Speaker Output
Speaker/Full Range (2)
mm
in
Dimensions (W x H x D)
with stand
mm
798 x 583 x 227 mm
987 x 683 x 271 mm
1,123 x 770 x 323 mm
1,262 x 869 x 362 mm
in
31
1/2
x 23 x 9 in
38
7/8
x 27 x 10
3/4
in
44
1/4
x 30
3/8
x 12
3/4
in
49
3/4
x 34
1/4
x 14
3/8
in
without stand
mm
798 x 536 x 89 mm
987 x 636 x 93 mm
1,123 x 723 x 96 mm
1,262 x 822 x 115 mm
in
31
1/2
x 21
1/8
x 3
5/8
in
38
7/8
x 25
1/8
x 3
3/4
in
44
1/4
x 29
1/2
x 3
7/8
in
49
3/4
x 32
3/8
x 4
5/8
in
wall-mount hole pattern (mm)
200 x 200
Mass
with stand
kg
13.1 kg
18.5 kg
25.5 kg
34.5 kg
lbs
28.9 lbs
40.8 lbs
56.2 lbs
76.0 lbs
without stand
kg
11.9 kg
16.8 kg
22.6 kg
29.9 kg
lbs
26.3 lbs
37.1 lbs
49.8 lbs
65.9 lbs
All measurements are approximations.
1
7/16
x 7
wall-mount screw size (mm)
KLV-46S510A
KLV-40S510A
KLV-32S510A
300 x 300
M6 x 8-12 mm
KLV-52S510A
10 W+ 10 W
35 X 175
Television system
NTSC
American
TV
Standard
ATSC (8VSB terrestrial) ATSC compliant 8VSB
QAM on cable
QAM on cable
ANSI/SCTE 07 2000
Channel coverage
Analog
2-69
2-69
Terrestrial
1-135
Cable
Digital
2-69
2-69
Terrestrial
1-135
Cable
Antenna
75-ohm external terminal for RF inputs
Panel System
LCD (Liquid Crystal Display) Panel
Display Resolution (horizontal x vertical)
1,920 dots x 1,080 lines
Screen Size (measured diagonally)
~ 31.5” (KLV-32S510A Only)
~ 40” (KLV-40S510A Only)
~ 46” (KLV-46S510A Only)
~ 52” (KLV-52S510A Only)
~ 40” (KLV-40S510A Only)
~ 46” (KLV-46S510A Only)
~ 52” (KLV-52S510A Only)
Supplied Accessories
Remote Commander RM-YD028
Two Size AA (R6) Batteries
Cable Holder (1 attached to the TV)
Operating Instructions
Quick Setup Guide
Warranty Card
Safety and Regulatory Booklet
Attaching the Table-Top Stand Flyer
Screws (4) (KLV-32S510A/40S510A/46S510A Only)
Two Size AA (R6) Batteries
Cable Holder (1 attached to the TV)
Operating Instructions
Quick Setup Guide
Warranty Card
Safety and Regulatory Booklet
Attaching the Table-Top Stand Flyer
Screws (4) (KLV-32S510A/40S510A/46S510A Only)
Optional Accessories
Connecting Cables
Wall-Mount Bracket
SU-WL500
Wall-Mount Bracket
SU-WL500
6
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other
than that contained in the operating instructions unless you are qualifi ed to do so.
than that contained in the operating instructions unless you are qualifi ed to do so.
CARRYING THE TV
Be sure to consider the following while setting up your TV:
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid
damages.
• Ensure your TV has adequate ventilation if it is installed against a wall or in an enclosed area.
• For best picture quality, do not expose the screen to direct illumination or sunlight.
• Avoid installing the TV in a room with reflective wall and floor materials.
• Avoid moving the TV from a cold area to a warm area. Sudden room temperature changes may
cause moisture condensation. This may cause the TV to show poor picture and/or poor color.
Should this occur, allow moisture to evaporate completely before powering the TV on.
Should this occur, allow moisture to evaporate completely before powering the TV on.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the ac power line.
directly connected to the ac power line.
!
SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace
these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that
are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is
suspected.
these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that
are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is
suspected.
