KLV-32S510A, KLV-40S510A, KLV-46S510A, KLV-52S510A — Sony TV Service Manual (repair manual)

Model
KLV-32S510A KLV-40S510A KLV-46S510A KLV-52S510A
Pages
97
Size
19.93 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
klv-32s510a-klv-40s510a-klv-46s510a-klv-52s510a.pdf
Date

View Sony KLV-32S510A / KLV-40S510A / KLV-46S510A / KLV-52S510A Service Manual online

LCD COLOR TELEVISION
 SERVICE MANUAL 
EX2R
 
CHASSIS
 
MODEL NAME 
                       REMOTE COMMANDER                                          DESTINATION 
9-883-819-02
KLV-32S510A
 
        RM-YD028 
               BRAZIL
KLV-40S510A
                  RM-YD028 
               BRAZIL
KLV-46S510A
 
        RM-YD028 
               BRAZIL
KLV-52S510A
 
        RM-YD028 
               BRAZIL
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 4/2009
: UPDATED ITEM
REVISION 
DATE 
  SUBJECT     
4/2009 
 
 
 
No revisions or updates are applicable at this time.
9/2009 
 
 
 
Updated Exploded View Section to remove LCD Panel specifi c information. Replaced pages 65-66.
LCD COLOR TELEVISION
 SERVICE MANUAL 
EX2R
 
CHASSIS
 
MODEL NAME 
                       REMOTE COMMANDER                                          DESTINATION 
9-883-819-02
KLV-32S510A
 
        RM-YD028 
               BRAZIL
KLV-40S510A
                  RM-YD028 
               BRAZIL
KLV-46S510A
 
        RM-YD028 
               BRAZIL
KLV-52S510A
 
        RM-YD028 
               BRAZIL
Self Diagnosis
Supported model
KLV-46S510A 
RM-YD028
TOOLS
WIDE
INPUT
CC
DISPLAY
POWER
3
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
TABLE OF CONTENTS
SECTION TITLE   
PAGE
SECTION TITLE   
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Safety-Related Component Warning .............................................. 7
Safety Check-Out ........................................................................... 9
Self-Diagnostic Function ............................................................... 10
SECTION 1:  DISASSEMBLY ............................................................... 12
1-1.  Rear Cover Removal ............................................................ 12
1-1-1. KLV-32S510A/40S510A/46S510A 
........................... 12
1-1-2. KLV-52S510A 
 
.......................................................... 12
1-2. Switch Unit Removal (Contains HRT1 Board) ..................... 13
1-3.  BM3 Board and Power Board Removal ............................... 13
1-3-1. KLV-32S510A/40S510A/46S510A 
(BM3, IP1, IP2 and G2BE Boards) .......................... 13
1-3-2. KLV-52S510A 
(BM3, G5, D5 and D6 Boards) ................................. 14
1-4.  Table-Top Stand Assembly and Under Cover Removal ....... 14
1-5.  Brackets and Spine Removal ............................................... 15
1-5-1. KLV-32S510A 
........................................................... 15
1-5-2. KLV-40S510A 
........................................................... 15
1-5-3. KLV-46S510A 
........................................................... 16
1-5-4. KLV-52S510A 
........................................................... 16
1-6.  Loudspeaker, Under Bar and IR/LED Removal ................... 17
1-7. LCD Panel Removal 
............................................................. 18
1-7-1. Cleaning the LCD Panel ............................................ 18
SECTION 2:  SERVICE ADJUSTMENTS ............................................. 19
2-1.  Viewing Service Adjustment Data ........................................ 19
2-2. Accessing Service Mode 
...................................................... 19
2-2-1.  Entering the Serial Number after 
changing the Main Board ......................................... 19
2-2-2.  Resetting to Factory Defaults .................................. 20
SECTION 3:  DIAGRAMS ..................................................................... 21
3-1. Circuit Boards Location ........................................................ 21
3-2.  Printed Wiring Boards and 
Schematic Diagrams Information ......................................... 21
3-3. Block Diagram 
...................................................................... 23
3-4. Schematics and Supporting Information .............................. 24
BM3 Board Schematic Diagram (1 of 9) .............................. 24
BM3 Board Schematic Diagram (2 of 9) .............................. 25
BM3 Board Schematic Diagram (3 of 9) .............................. 26
BM3 Board Schematic Diagram (4 of 9) .............................. 27
BM3 Board Schematic Diagram (5 of 9) .............................. 28
BM3 Board Schematic Diagram (6 of 9) .............................. 29
BM3 Board Schematic Diagram (7 of 9) .............................. 30
BM3 Board Schematic Diagram (8 of 9) .............................. 31
BM3 Board Schematic Diagram (9 of 9) .............................. 32
D5N Board Schematic Diagram (KLV-52S510A Only) ......... 34
D6N Board Schematic Diagram (KLV-52S510A Only) ......... 37
G2BE Board Schematic Diagram (KLV-32S510A Only) ....... 40
G5N Board Schematic Diagram (KLV-52S510A Only) ......... 42
HLR1 Board Schematic Diagram ......................................... 45
HRT1 Board Schematic Diagram ......................................... 47
HSR Board Schematic Diagram ........................................... 48
IP1 Board Schematic Diagram (1 of 2) 
(KLV-40S510A Only) ................................................ 50
IP1 Board Schematic Diagram (2 of 2) 
(KLV-40S510A Only) ................................................ 51
IP2 Board Schematic Diagram (1 of 2) 
(KLV-46S510A Only) ................................................ 53
IP2 Board Schematic Diagram (2 of 2) 
(KLV-46S510A Only) ................................................ 54
3-5. Semiconductors ................................................................... 57
SECTION 4:  EXPLODED VIEWS ........................................................ 58
4-1.  Rear Cover Assembly and Table-Top Stand Assembly 
(KLV-32S510A/40S510A/46S510A Only) ............................. 58
4-2.  Rear Cover Assembly and Table-Top Stand Assembly 
(KLV-52S510A Only) ............................................................ 59
4-3. Chassis (KLV-32S510A/40S510A/46S510A Only) 
............... 60
4-4. Chassis (KLV-52S510A Only) .............................................. 61
4-5. Connectors (KLV-32S510A Only) 
......................................... 62
4-6. Connectors (KLV-40S510A/46S510A Only) ......................... 63
4-7. Connectors (KLV-52S510A Only) 
......................................... 64
4-8.  Bezel Assembly and LCD Panel
 (KLV-32S510A/40S510A/46S510A Only) ............................ 65
4-9.  Bezel Assembly and LCD Panel 
(KLV-52S510A Only) ............................................................ 66
4-10. Screw  Legend  ...................................................................... 67
SECTION 5:  ELECTRICAL PARTS LIST ............................................ 68
APPENDIX A:  ENCRYPTION KEY COMPONENTS ..........................A-1
4
KLV-32S510A/40S510A/46S510A/52S510A
KLV-32S510A/40S510A/46S510A/52S510A
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
120V AC, 60Hz
120W (KLV-32S510A Only)
200W (KLV-40S510A Only)
245W (KLV-46S510A Only)
295W (KLV-52S510A Only)
Less than 1 W 
VIDEO (IN) 1/2:
 
S Video (4-Pin Mini DIN (VIDEO 2 Only)
 
 
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative 
 
 
C: 0.286 Vp-p (Burst signal), 75 ohms
 Video
 
 
1 Vp-p, 75 ohms unbalanced, sync negative 
 Audio
   500 
mVrms 
(Typical)
   Impedance:47 
kilohms
COMPONENT IN 1/2:
 YP
B
P
R
 (Component Video)
 
 
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
 
 
P
B
:0.7 Vp-p, 75 ohms
 
 
P
R
:0.7 Vp-p, 75 ohms
 
 
Signal format: 480i, 480p, 720p, 1080i, 1080p
 AUDIO
   500 
mVrms 
(Typical) 
   Impedance: 
47 
kilohms
Power Requirements
Power Consumption (W)
 In 
Use 
(Max)
In Standby 
HDMI IN 1/2/3:
HDMI
Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
 
 
Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits
AUDIO
   500 
mVrms 
(Typical)
   Impedance: 
47 
kilohms
AUDIO OUT:
 
500 mVrms (Typical)
DIGITAL AUDIO OUT (OPTICAL):
 PCM 
optical 
signal
PC IN:
 
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
 
Stereo mini jack, 500 mVrms (Typical)
 Impedance: 
47 
kilohms
Licensing Information
Macintosh is a trademark of Apple Inc., registered in the 
U.S. and other countries.
HDMI, the HDMI logo and High-Definition Multimedia 
Interface are trademarks or registered trademarks of HDMI 
Licensing, LLC.
Fergason Patent Properties, LLC:  
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
Manufactured under license from Dolby Laboratories. 
Dolby and the double-D symbol are trademarks of Dolby 
Laboratories.
TruSurround XT, SRS and (
z) symbol are trademarks of 
SRS Labs, Inc. TruSurround XT technology is incorporated 
under license from SRS Labs, Inc.
Blu-ray Disc is a trademark.
“BRAVIA”, 
, BRAVIA Sync and 
 are 
trademarks or registered trademarks of Sony Corporation.
“PLAYSTATION” is a registered trademark and “PS3” is 
a trademark of Sony Computer Entertainment Inc.
Your BRAVIA TV is ENERGY STAR
®
 
qualified in the “Home” mode.
It meets strict energy efficiency guidelines 
set by the U.S. Environmental Protection 
Agency and Department of Energy. 
ENERGY STAR is a joint program of these government 
agencies, designed to promote energy efficient products 
and practices.
s
When the TV is initially set up, it is designed to meet 
ENERGY STAR requirements.
s
Changes to certain features, settings, and 
functionalities of this TV (i.e. Picture/Sound, Light 
Sensor, Power Savings) can slightly change the 
power consumption.
Depending upon such changed settings, the power 
consumption may increase which possibly could exceed the 
limits required for the ENERGY STAR qualification.
Page of 97
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Download Sony KLV-32S510A / KLV-40S510A / KLV-46S510A / KLV-52S510A Service Manual (Repair Manual)

Here you can view online or download Sony KLV-32S510A / KLV-40S510A / KLV-46S510A / KLV-52S510A Service Manual in pdf. This Service Manual can help you recover, restore, fix, disassemble and repair Sony KLV-32S510A / KLV-40S510A / KLV-46S510A / KLV-52S510A TV. Information contained in Sony KLV-32S510A / KLV-40S510A / KLV-46S510A / KLV-52S510A service manual (repair manual) typically includes:

  • Disassembly, troubleshooting, programming, maintenance, remote, adjustment, installation and setup instructions.
  • Schematics, wiring and block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Parts list (bill of materials).