DOWNLOAD Sony KLV-32D300A / KLV-40D300A / KLV-46D300A (serv.man2) Service Manual ↓ Size: 6.39 MB | Pages: 75 in PDF or view online for FREE

Model
KLV-32D300A KLV-40D300A KLV-46D300A (serv.man2)
Pages
75
Size
6.39 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
klv-32d300a-klv-40d300a-klv-46d300a-sm2.pdf
Date

Sony KLV-32D300A / KLV-40D300A / KLV-46D300A (serv.man2) Service Manual ▷ View online

– 4 –
KLV-32/40/46D300A
RM-GA008
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. U1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
CAUTION
example 1
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees
centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery
characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
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– 5 –
KLV-32/40/46D300A
RM-GA008
SELF DIAGNOSTIC FUNCTION
Control Buttons
Led Display Specifications
LED
LED Descriptions
Lighting Spec Overviews
Green Lights at power ON. 
Red Lights during REC. Amber Lights during 
Timer Recording. Aging-failure notice.
STANDBY LED
Red: One LED
Lights during standby. Aging-failure notice.
Timer/Picture
OFF/
Communication
LED
Red/Green:
Two LEDS
Red Lights during Timer activation. Amber Lights 
during Picture OFF. Amber Lights during 
communication. Communication LED is 
controlled by a main-micro.
Power/REC/
Timer REC LED
Green:
One LED
PICTURE OFF/TIMER
LIGHT SENSOR
STANDBY
POWER
REMOTE SENSOR
MENU TV/VIDEO
VOLUME
CHANNEL
POWER
LED display control
STATUS
POWER LED
STANDBY LED
NOTES
Power On
Green Lights
Off
Microcomputer is in a normal state. (*1)
Standby
Off
Red Lights
Microcomputer is in a Sleep state.
Aging
Green flashes
Off
Classify the aging time by the green-blinking 
patterns (see descriptions below)
Failure
Off
Red flashes
Classify the trouble causes by the number of 
Red blinking (see descriptions below)
(*1) This status is no more described here for various statuses are detected with only three LED.
– 6 –
KLV-32/40/46D300A
RM-GA008
When safety shutdown occurs, LED display reports the cause by using the Lighting patterns as indicated below. Since there are
various failure items in WAX model. Light blinking is used so that shutdown causes can be judged from the number of blinking times.
The items corresponding to the number of blinking times are indicated as follows
Example : The figure above shows a LED display when SHUTDOWN is caused by an DC. Alert 2. It repeats flashing for a
specified number of times in 0.3 sec/cycle, has a 2 seconds interval of lighting-off, and again repeats flashing for the
same number of times. Please note that a 2 seconds interval of lighting-off is fixed regardless of abnormal state types.
2.0 sec
2.0 sec
0.3 sec
0.3 sec
STBY-LED
MONITORING ITEMS
Possible Cause / Detected Symptoms
Flash times
2 times
Main voltage trouble (REG12V)
 Power supply voltage error.
3 times
DC_ALERT 1 (D.3.3V)
 Confirm the voltage if the right voltage doesn’t appear
  about D3. 3V,VDDMQO(=2.5V)
 If it is D3. 3V,VDDMQO(=2.5V), confirm about 3.3V input
  IC7001 5th Pin and F7000 is not open.
 If it is VD1.8V, confirm about 3.3V input IC7002 5th Pin
  and F7000 is not open.
 If it is VD1.8V, confirm about 3.3V input IC7000 12th Pin
  and PS7000 is not open.
4 times
DC_ALERT 2 (FE3.3V)
5 times
DC_ALERT 3 (PANEL 12V)
 Confirm, the voltage of REG12V is about 12V.
 If no voltage is on REG12V, Confirm R3031, R3034,
  R3037 is mounted.
 If no voltage is on REG12V, Confirm REG12V is short-
  circuits in GND.
 If REG12V is not short-circuits in GND, change PWB to
  new one.
6 times
BackLight trouble (PANE_DET=0V)
 Confirm, about D3. 3 input to Q4014/Q4015.
 If 6 times, change backlight-board.
Failure LED Displays
– 7 –
KLV-32/40/46D300A
RM-GA008
LED displays during Aging
Condition
LED Displays
When AGING_TIMER > 0
Green (0.5 Sec) 
t Off (0.5 sec) t Green (0.5 sec) t Off (0.5 sec)
When AGING_TIMER = 0
Green (3.0 sec) 
t Off (3.0 sec) t Green (3.0 sec) t Off (3.0 sec)
7 times
Set-Temperature trouble
 Confirm, heat sink and heat sheet adhere to IC4500.
 If set isn’t shutdown, BH-board temp-trouble.
8 times
Audio trouble (AU_PROT)
 Confirm, the right voltage appears about D3. 3V,
  VDDMQO(=2.5V), VD1_8, D5V.
 If the output voltage is right, confirm whether X4500 does
  an oscillation definitely.
 Change IC4500 to new one.
9 times
FAN trouble
 Trouble-Info from BH-board-ICbus.
10 times
Digital-FE trouble
 No communication from FE-IC.
11 times
Trident trouble
 No communication from Trident-bus.
12 times
HFR trouble
 BH-board communication error/Voltage trouble in BH
  board.
13 times
Balancer-board trouble
 Confirm, about D3. 3 input to Q4014/Q4015.
(PANEL_DET=1.6V)
 If 13 times, change Balancer-board.
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