DOWNLOAD Sony KE-42M1 (serv.man2) Service Manual ↓ Size: 15.57 MB | Pages: 92 in PDF or view online for FREE

Model
KE-42M1 (serv.man2)
Pages
92
Size
15.57 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
ke-42m1-sm2.pdf
Date

Sony KE-42M1 (serv.man2) Service Manual ▷ View online

 5 
KE-42M1
KE-42M1
WARNINGS AND CAUTIONS
CAUTION
These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any 
servicing other than that contained in the operating instructions unless you are qualifi ed to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of 
this receiver is directly connected to the ac power line.
!
 SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe 
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements 
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures 
whenever critical components are replaced or improper operation is suspected. 
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne 
pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout 
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces 
sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero 
de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance 
est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque 
remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
 6 
KE-42M1
KE-42M1
SAFETY CHECK-OUT
After correcting the original service problem, perform the following 
safety checks before releasing the set to the customer:
1.  Check the area of your repair for unsoldered or poorly soldered 
connections. Check the entire board surface for solder splashes and 
bridges.
2.  Check the interboard wiring to ensure that no wires are “pinched” or 
touching high-wattage resistors.
3.  Check that all control knobs, shields, covers, ground straps, and 
mounting hardware have been replaced. Be absolutely certain that 
you have replaced all the insulators.
4.  Look for unauthorized replacement parts, particularly transistors, 
that were installed during a previous repair. Point them out to the 
customer and recommend their replacement.
5.  Look for parts which, though functioning, show obvious signs of 
deterioration. Point them out to the customer and recommend their 
replacement.
6.  Check the line cords for cracks and abrasion. Recommend the 
replacement of any such line cord to the customer.
7.  Check the B+ and HV to see if they are specifi ed values. Make sure 
your instruments are accurate; be suspicious of your HV meter if 
sets always have low HV.
8.  Check the antenna terminals, metal trim, “metallized” knobs, screws, 
and all other exposed metal parts for AC leakage. Check leakage as 
described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from 
all exposed metal parts to any exposed metal part having a return to 
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current 
can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA 
WT-540A. Follow the manµFacturers’ instructions to use these 
instructions.
2.  A battery-operated AC milliampmeter. The Data Precision 245 digital 
multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a VOM 
or battery-operated AC voltmeter. The “limit” indication is 0.75 V, 
so analog meters must have an accurate low voltage scale. The 
Simpson’s 250 and Sanwa SH-63TRD are examples of passive 
VOMs that are suitable. Nearly all battery-operated digital multimeters 
that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining 
screw on most AC outlet boxes is also at earth ground. If the retaining 
screw is to be used as your earth ground, verify that it is at ground by 
measuring the resistance between it and a cold-water pipe with an 
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- 
light (not a neon lamp) between the hot side of the receptacle and the 
retaining screw. Try both slots, if necessary, to locate the hot side on the 
line; the lamp should light at normal brilliance if the screw is at ground 
potential (see Figure B).
To Exposed Metal
 Parts on Set
AC Voltmeter
(0.75 V)
Earth Ground
0.15 
µ
F
1.5 
k
g
AC Outlet Box
Ohmmeter
Cold-water Pipe
Figure A. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
 7 
KE-42M1
KE-42M1
SELF-DIAGNOSTIC FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number 
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the 
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review 
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than 
one error, the LED will identify the fi rst of the problem areas.
Explanation of Controls
 
Front Panel Control Button
(1)fi INPUT
(2)fi Volumefi-
(3)fi Volumefi+
(4)fi Channelfi-
(5)fi Channelfi+
LED Indicator
(1)fi TimerfiLED
(2)fi PicturefiOfffiLED
(3)fi PowerfiLED
Control Button
(1)fi Powerfi(|)
LED Display
This model displays Power Supply Lamp in Green and Standby/Off-Timer Lamp in Red. Use the following tables to determine the status of the monitor.
LED Display 
Status 
Power LED 
Timer LED 
Picture off LED 
Remarks 
Power On 
Green On 
Off 
Off 
Microprocessor is in normal working 
mode. 
Standby 
Red On 
Off 
Off 
Microprocessor is in sleeping mode. 
Aging 
Green Blink 
Off 
Off 
 
Off Timer Reserved 
Green On 
Red On 
Off 
 
Failure 
Red Blink 
Off 
Off 
Causes of the failures are classified by 
red blink method. (See Failure LED 
Display table) 
Power Off 
(Main Power Supply) 
Off Off 
Off 
 
Picture Off 
Off Off  Blue 
On 
 
Failure LED Display 
Watch Items 
Classification of Failure 
Categories 
LED Display 
Pixel Works malfunction 
Scalar failure 
RED (2.0 sec.) 
 Off (2.0 sec.) 
Main Unit malfunction 
Panel temperature 
malfunction 
FAN malfunction 
Main Unit 
temperature failure 
RED (1.0 sec.) 
 Off (1.0 sec.) 
5V Voltage malfunction 
3.3V Voltage malfunction 
Main Voltage malfunction 
Power Supply failure 
RED (1.5 sec.) 
 Off (0.5 sec.) 
Self Diagnosis
Supported model
 8 
KE-42M1
KE-42M1
1-1.  STAND AND REAR COVER REMOVAL
SECTION 1:  DISASSEMBLY
 Twenty-two screws
    (+BVTP 4x16)
 Six screws
    (+PSW 5x16)
 Rear cover
 Stand
1
3
2
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Sony KE-42M1 (serv.man2) Service Manual ▷ Download

  • DOWNLOAD Sony KE-42M1 (serv.man2) Service Manual ↓ Size: 15.57 MB | Pages: 92 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony KE-42M1 (serv.man2) in PDF for free, which will help you to disassemble, recover, fix and repair Sony KE-42M1 (serv.man2) TV. Information contained in Sony KE-42M1 (serv.man2) Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.