DOWNLOAD Sony KDS-60R2000 Service Manual ↓ Size: 12.37 MB | Pages: 127 in PDF or view online for FREE

Model
KDS-60R2000
Pages
127
Size
12.37 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kds-60r2000.pdf
Date

Sony KDS-60R2000 Service Manual ▷ View online

– 7 –
KDS-60R2000
RM-GD001
Note
The lamp housing is tilted.
7
Slide it in slowly by pressing the PUSH part 
of the front corners of the lamp until it stops 
with a firm clicking sound to lock.
Notes
• To ensure the lamp is securely installed, press the area 
marked PUSH before closing the lamp cover.
• If the lamp is not securely reattached, the self-
diagnostic function may be triggered and 
1
 flashes in 
red three times (page 14).
8
Place the outside lamp cover back in its 
place. Turn the screw with a screwdriver 
clockwise and secure the cover.
9
Turn on the TV and set the Lamp 
Replacement option in the Setup menu 
(page 30).
Notes
• Consult your Sony dealer for a Sony XL-5100 
replacement lamp.
• Take great care when replacing the lamp or plugging 
in/unplugging the connecting cords. Rough handling 
may cause the TV to fall, damaging the TV, the TV 
stand and the floor.
PUSH
PUSH
– 8 –
KDS-60R2000
RM-GD001
TABLE OF CONTENTS
Section
Title
Page
––––––
––––
––––
Section
Title
Page
––––––
––––
––––
1. SELF  DIAGNOSIS  FUNCTION
..................... 1-1
2. DISASSEMBLY
2-1.
Rear Cover .......................................................... 2-1
2-2.
Chassis Assembly ............................................... 2-2
2-3.
Terminal Bracket ................................................ 2-3
2-4.
UG Board ............................................................ 2-3
2-5.
DTAU MODULE AND FEX Boards ................ 2-4
2-6.
S1 Board ............................................................. 2-5
2-7.
AG, B2 Boards, GBlock Assembly ................... 2-5
2-8.
H3 Board ............................................................. 2-6
2-9.
DC Motor SFF21C/C-NP ................................... 2-7
2-10. Power Supply Block ........................................... 2-7
2-11. DC Motor SFF24A/C-NP .................................. 2-7
2-12. DC Motor SFF22B/C-NP ................................... 2-8
2-13. Cover Unit .......................................................... 2-9
2-14. Lamp Guide (F) .................................................. 2-9
2-15. H1 Board ............................................................. 2-9
2-16. Optics Block Assembly ...................................... 2-10
2-17. Screen Frame Block Assembly .......................... 2-11
2-18. Mirror Cover Block Assembly ........................... 2-11
2-19. S2 Board ............................................................. 2-11
2-20. Notes on Harness Arranemens ........................... 2-12
3. ELECTRICAL  ADJUSTMENTS
3-1.
Electrical Adjustment by Remote Commander .... 3-1
3-1-1. Method of Setting the Service Adjustment
Mode ............................................................... 3-1
3-1-2. Service Mode Adjustment ............................ 3-1
3-1-3. Memory Write Confirmation Method .......... 3-1
3-1-4. Adjusting Buttons and Indicator ................... 3-2
3-2.
Test Reset ........................................................... 3-2
3-3.
H/V Center Confirmation and Adjustment ........ 3-2
3-3-1. Adjustment ..................................................... 3-2
3-4.
Registration Adjustment .................................... 3-3
3-5.
How to Update Firmware by Memory Stick ..... 3-3
4. DIAGRAMS
4-1.
Block Diagram (1) .............................................. 4-1
Block Diagram (2) .............................................. 4-2
Block Diagram (3) .............................................. 4-3
Block Diagram (4) .............................................. 4-4
Block Diagram (5) .............................................. 4-5
Block Diagram (6) .............................................. 4-6
Block Diagram (7) .............................................. 4-7
Block Diagram (8) .............................................. 4-8
Block Diagram (9) .............................................. 4-9
Block Diagram (10) ............................................ 4-10
Block Diagram (11) ............................................ 4-11
Block Diagram (12) ............................................ 4-12
Block Diagram (13) ............................................ 4-13
4-2.
Frame Schematic Diagram ................................. 4-14
4-3.
Circuit Boards Location ..................................... 4-15
4-4.
Schematic Diagrams ........................................... 4-15
(1)
Schematic Diagram of AG (1/6) Board ............. 4-16
(2)
Schematic Diagram of AG (2/6) Board ............ 4-17
(3)
Schematic Diagram of AG (3/6) Board ............ 4-18
(4)
Schematic Diagram of AG (4/6) Board ............ 4-19
(5)
Schematic Diagram of AG (5/6) Board ............ 4-20
(6)
Schematic Diagram of AG (6/6) Board ............. 4-21
(7)
Schematic Diagram of B2 (1/11) Board ........... 4-22
(8)
Schematic Diagram of B2 (2/11) Board ........... 4-23
(9)
Schematic Diagram of B2 (3/11) Board ........... 4-24
(10) Schematic Diagram of B2 (4/11) Board ........... 4-25
(11) Schematic Diagram of B2 (5/11) Board ........... 4-26
(12) Schematic Diagram of B2 (6/11) Board ............ 4-27
(13) Schematic Diagram of B2 (7/11) Board ............ 4-28
(14) Schematic Diagram of B2 (8/11) Board ........... 4-29
(15) Schematic Diagram of B2 (9/11) Board ........... 4-30
(16) Schematic Diagram of B2 (10/11) Board .......... 4-31
(17) Schematic Diagram of B2 (11/11) Board ......... 4-32
(18) Schematic Diagram of C (1/11) Board ............. 4-33
(19) Schematic Diagram of C (2/11) Board ............. 4-34
(20) Schematic Diagram of C (3/11) Board ............. 4-35
(21) Schematic Diagram of C (4/11) Board ............. 4-36
(22) Schematic Diagram of C (5/11) Board .............. 4-37
(23) Schematic Diagram of C (6/11) Board .............. 4-38
(24) Schematic Diagram of C (7/11) Board ............. 4-39
(25) Schematic Diagram of C (8/11) Board ............. 4-40
(26) Schematic Diagram of C (9/11) Board .............. 4-41
(27) Schematic Diagram of C (10/11) Board ........... 4-42
(28) Schematic Diagram of C (11/11) Board ........... 4-43
(29) Schematic Diagram of FXE (1/5) Board .......... 4-44
(30) Schematic Diagram of FXE (2/5) Board .......... 4-45
(31) Schematic Diagram of FXE (3/5) Board .......... 4-46
(32) Schematic Diagram of FXE (4/5) Board ........... 4-47
(33) Schematic Diagram of FXE (5/5) Board ........... 4-48
(34) Schematic Diagram of G (1/2) Board ................ 4-49
– 9 –
KDS-60R2000
RM-GD001
Section
Title
Page
––––––
––––
––––
(35) Schematic Diagram of G (2/2) Board ................ 4-50
(36) Schematic Diagram of H1 Board ....................... 4-51
(37) Schematic Diagram of H2A Board .................... 4-52
(38) Schematic Diagram of H3 Board ....................... 4-53
(39) Schematic Diagram of S1, S2 Boards ................ 4-54
(40) Schematic Diagram of TUG Board ................... 4-55
(41) Schematic Diagram of T2, T3 Boards ............... 4-56
(42) Schematic Diagram of UG (1/4) Board ............. 4-57
(43) Schematic Diagram of UG (2/4) Board ............. 4-58
(44) Schematic Diagram of UG (3/4) Board ............. 4-59
(45) Schematic Diagram of UG (4/4) Board ............. 4-60
4-5.
Printed Wiring Boards ........................................ 4-61
(1)
AG Board (Side A) ............................................. 4-61
(2)
AG Board (Side B) ............................................. 4-62
(3)
B2 Board (Side A) .............................................. 4-63
(4)
B2 Board (Side B) .............................................. 4-64
(5)
C Board (Side A) ................................................ 4-65
(6)
C Board (Side B) ................................................ 4-66
(7)
FXE Board (Side A) ........................................... 4-67
(8)
FXE Board (Side B) ........................................... 4-68
(9)
G Board (Side A) ................................................ 4-69
(10) G Board (Side B) ................................................ 4-70
(11) H1, H2A, H3 Boards .......................................... 4-71
(12) S1, S2, T2, T3 Boards ........................................ 4-72
(13) TUG Board ......................................................... 4-73
(14) UG Board ............................................................ 4-74
4-6.
Semiconductors .................................................. 4-75
5. EXPLODED VIEWS
5-1.
Screen, Covers .................................................... 5-1
5-2.
Bottom block-1 ................................................... 5-2
5-3.
Bottom block-2 ................................................... 5-3
5-4.
Main Chassis Assembly ..................................... 5-4
6. ELECTRICAL  PARTS  LIST
• AG Board .................................................................. 6-1
• B2 Board ................................................................... 6-13
• C Board ..................................................................... 6-29
• FXE Board ................................................................ 6-41
• G Board ..................................................................... 6-43
• H1 Board ................................................................... 6-47
• H2A Board ................................................................ 6-47
• H3 Board ................................................................... 6-48
• S1 Board .................................................................... 6-48
• S2 Board .................................................................... 6-48
• TUG Board ................................................................ 6-49
• T2 Board ................................................................... 6-49
• T3 Board ................................................................... 6-49
• UG Board .................................................................. 6-49
– 1-1 –
KDS-60R2000
RM-GD001
SECTION 1
SELF DIAGNOSIS FUNCTION
1. Summary of Self-Diagnosis Function
- This device includes a self-diagnosis function.
- In case of abnormalities, the 1-On/ standby
the 1-On/ standby
indicator automatically blinks. It is possible to
predict the abnormality location by the number of blinks. The Instruction Manual
describes blinking of
indicator.
- If the symptom is not reproduced sometimes in case of a malfunction, there is recording of
whether a malfunction was generated or not. Operate the remote command to confirm the
matter on the screen and to predict the location of the abnormality.
2. Diagnosis Items and Prediction of Malfunction Location
- When a malfunction occurs the 1-On/ standby indicator only blinks for one of the
following diagnosis items. In case of two or more malfunctions, the item which first
occurred blinks. If the malfunctions occurred simultaneously, the item with the lower
blink count blinks first.
- The screen display displays the results regarding all the diagnosis items listed below.
The display "0" means that no malfunctions occurred.
Defected symptoms
La
Temp. over
mp cover
3
2 times
times
- L
-The periphery of lamp
  heats up abnormally
amp cover is not
attached securely.
Diagnosis Item
Number of times
1-On/ standby
indicator blinks
Probable Cause
Location
Lamp driver
5 times
- Lamp driver is faulty.
- No picture/No sound
Power error
6 times
- 11V is low.
- No picture/No sound
- Lamp for the light
source burns out.
- No picture/No sound
- Speaker line is shorted.
Power OVP
8 times
-11V is over voltage.
- No picture/No sound
Fan error
4 times
- Fan power is not
supplied.
- Fan connector is not
attached securely.
- No picture/No sound
Lamp error
LAMP-LED flashes
- No picture/No sound
Audio prot
7 times
- No picture/No sound
- No picture/No sound
Digital Board error 
Digital Com error 
-The voltage of DTAU
board is low.
- No picture/No sound
-The communication with
DTAU board is impossible.
- No picture/No sound
Temperature sensors, 
Bus decoder ICs 
(IC1700, 1800, 1900, 
5066, 2305)
IC6402
Device error
9 times
10 times
11 times
-No picture/No sound
Page of 127
Display

Click on the first or last page to see other KDS-60R2000 service manuals if exist.