Sony KDS-60R2000 Service Manual ▷ View online
– 5 –
KDS-60R2000
RM-GD001
Overview of the TV buttons and indicators
Note
Make sure that the TV is completely switched off before unplugging the AC power cord. Unplugging the AC power cord while the
TV is turned on may cause the indicator to remain lit or may cause the TV to malfunction.
TV is turned on may cause the indicator to remain lit or may cause the TV to malfunction.
1
PROG +/-/
/
Å In TV mode: Selects the next (+) or previous
(-) channel.
Å In TV menu: Moves through the options up
(
) or down (
).
2
2
+/-/
/
Å In TV mode: Increases (+) or decreases (-) the
volume.
Å In TV menu: Moves through the options right
(
) or left (
).
3
/
– Input select/OK
Å In TV mode (page 20): Selects the input
source from equipment connected to the TV
jacks.
jacks.
Å In TV menu: Selects the menu or option, and
confirms the setting.
4
5
1
– On/standby indicator
Flashes in green when the light source is
preparing to turn on. Lights up in green when the
TV is switched on.
Lights up in red when the TV is in standby mode.
If the lamp cover or the lamp itself is not securely
attached, the red indicator will continue to flash
in intervals of three blinks at a time.
preparing to turn on. Lights up in green when the
TV is switched on.
Lights up in red when the TV is in standby mode.
If the lamp cover or the lamp itself is not securely
attached, the red indicator will continue to flash
in intervals of three blinks at a time.
6
– Timer indicator
Lights up in orange when the timer is set
(page 29).
(page 29).
7
– Lamp indicator
Flashes in red when the lamp for the light source
has burned out.
has burned out.
8
Remote control sensor
9
1
– Power
Switches the TV on or off.
Projection lamp
Your TV uses a projection lamp as its light source. As with
any lamp, it has lifespan and needs to be replaced when the
lamp indicator flashes or the screen becomes darker.
any lamp, it has lifespan and needs to be replaced when the
lamp indicator flashes or the screen becomes darker.
Notes
• After switching on your TV, it may take a while (1 minute
or less) before the picture appears.
When the projection lamp wears out, the screen goes dark.
When the projection lamp wears out, the screen goes dark.
• Replace the lamp with a new Sony XL-5100 replacement
lamp (not supplied). How to replace the lamp, see page 42.
Warning
The light emitted from the lamp is quite bright when your TV
is in use. To avoid eye discomfort or injury, do not look into
the light housing when the power is on.
is in use. To avoid eye discomfort or injury, do not look into
the light housing when the power is on.
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KDS-60R2000
RM-GD001
Replacing the lamp
The Projection lamp, like all lamps, will eventually
lose brightness and functionality which affects the
overall performance of your TV. How long the Lamp
maintains its brightness will vary depending upon
your usage and environmental conditions. To
maintain the quality of your viewing experience, Sony
recommends that you replace the Lamp (1) when the
screen becomes dark or the color looks unusual; (2)
when
lose brightness and functionality which affects the
overall performance of your TV. How long the Lamp
maintains its brightness will vary depending upon
your usage and environmental conditions. To
maintain the quality of your viewing experience, Sony
recommends that you replace the Lamp (1) when the
screen becomes dark or the color looks unusual; (2)
when
on the front of the TV flashes; (3) after
approximately 8,000 hours of use; or (4) when the
lamp replacement message appears on the TV screen.
lamp replacement message appears on the TV screen.
WARNING
Electric appliances can cause fire or high temperature,
resulting in injury or death. Be sure to follow the
instructions below.
Electric appliances can cause fire or high temperature,
resulting in injury or death. Be sure to follow the
instructions below.
• Use a Sony XL-5100 replacement lamp (not supplied) for
replacement. Use of any other lamp may damage the TV.
• Do not remove the lamp for any purpose other than
replacement. Doing so may cause injury or fire.
• Do not put flammable materials and metal objects inside
the lamp receptacle of the TV after removing the lamp.
Doing so may cause fire or electrical shock. Do not touch
the lamp receptacle once the lamp has been removed.
Doing so may cause fire or electrical shock. Do not touch
the lamp receptacle once the lamp has been removed.
• When the lamp eventually burns out, you may hear a
noticeable “pop” sound. This is normal and it is inherent
to this type of lamp.
to this type of lamp.
• In rare instances, the bulb may pop inside the lamp unit,
but the lamp unit is designed to contain all of the broken
glass pieces inside the lamp unit.
glass pieces inside the lamp unit.
• This TV’s lamp contains mercury and should be disposed
of properly. Consult your local authorities regarding safe
disposal. The material contained in this lamp are similar to
those of a fluorescent lamp, so you should dispose of it in
the same way.
disposal. The material contained in this lamp are similar to
those of a fluorescent lamp, so you should dispose of it in
the same way.
1
Switch off the TV. Wait several minutes,
then unplug the power cord.
(The cooling fan will continue to operate for
about two minutes after switching the TV
off.)
then unplug the power cord.
(The cooling fan will continue to operate for
about two minutes after switching the TV
off.)
2
Wait at least 30 minutes after unplugging
the power cord to allow the lamp to cool
down before replacing it. To avoid being
burned, do not touch the lamp receptacle
once the lamp has been removed.
the power cord to allow the lamp to cool
down before replacing it. To avoid being
burned, do not touch the lamp receptacle
once the lamp has been removed.
3
Take the new lamp out of its package.
Do not touch the glass portion of the new
lamp.
Do not touch the glass portion of the new
lamp.
Notes
• Do not shake the lamp. Vibration can damage the
lamp or shorten its life.
• Avoid touching the front glass of a new lamp or the
glass of the lamp receptacle. This may reduce picture
quality or lamp life.
quality or lamp life.
4
Turn the screw with a screwdriver
counterclockwise and remove the outside
lamp cover.
counterclockwise and remove the outside
lamp cover.
5
Pull out the lamp.
Place your index finger through the hoop of
the lamp handle and pull it upwards, while
placing your thumb on the dent on the top.
Then pull the lamp out.
Place your index finger through the hoop of
the lamp handle and pull it upwards, while
placing your thumb on the dent on the top.
Then pull the lamp out.
Notes
• The lamp is very hot after use. Never touch the glass
portion of the lamp or the non-designated surrounding
parts (shown in gray).
parts (shown in gray).
• After the used lamp has cooled, place it into the empty
box of the replacement lamp. Never put the used lamp
into a plastic bag.
into a plastic bag.
6
Place the lamp halfway in. Follow the gutter
in the housing to mount the new lamp
securely.
in the housing to mount the new lamp
securely.
Hold this part of the lamp
– 7 –
KDS-60R2000
RM-GD001
Note
The lamp housing is tilted.
7
Slide it in slowly by pressing the PUSH part
of the front corners of the lamp until it stops
with a firm clicking sound to lock.
of the front corners of the lamp until it stops
with a firm clicking sound to lock.
Notes
• To ensure the lamp is securely installed, press the area
marked PUSH before closing the lamp cover.
• If the lamp is not securely reattached, the self-
diagnostic function may be triggered and
1
flashes in
red three times (page 14).
8
Place the outside lamp cover back in its
place. Turn the screw with a screwdriver
clockwise and secure the cover.
place. Turn the screw with a screwdriver
clockwise and secure the cover.
9
Turn on the TV and set the Lamp
Replacement option in the Setup menu
(page 30).
Replacement option in the Setup menu
(page 30).
Notes
• Consult your Sony dealer for a Sony XL-5100
replacement lamp.
• Take great care when replacing the lamp or plugging
in/unplugging the connecting cords. Rough handling
may cause the TV to fall, damaging the TV, the TV
stand and the floor.
may cause the TV to fall, damaging the TV, the TV
stand and the floor.
PUSH
PUSH
– 8 –
KDS-60R2000
RM-GD001
TABLE OF CONTENTS
Section
Title
Page
––––––
––––
––––
Section
Title
Page
––––––
––––
––––
1. SELF DIAGNOSIS FUNCTION
..................... 1-1
2. DISASSEMBLY
2-1.
Rear Cover .......................................................... 2-1
2-2.
Chassis Assembly ............................................... 2-2
2-3.
Terminal Bracket ................................................ 2-3
2-4.
UG Board ............................................................ 2-3
2-5.
DTAU MODULE AND FEX Boards ................ 2-4
2-6.
S1 Board ............................................................. 2-5
2-7.
AG, B2 Boards, GBlock Assembly ................... 2-5
2-8.
H3 Board ............................................................. 2-6
2-9.
DC Motor SFF21C/C-NP ................................... 2-7
2-10. Power Supply Block ........................................... 2-7
2-11. DC Motor SFF24A/C-NP .................................. 2-7
2-12. DC Motor SFF22B/C-NP ................................... 2-8
2-13. Cover Unit .......................................................... 2-9
2-14. Lamp Guide (F) .................................................. 2-9
2-15. H1 Board ............................................................. 2-9
2-16. Optics Block Assembly ...................................... 2-10
2-17. Screen Frame Block Assembly .......................... 2-11
2-18. Mirror Cover Block Assembly ........................... 2-11
2-19. S2 Board ............................................................. 2-11
2-20. Notes on Harness Arranemens ........................... 2-12
3. ELECTRICAL ADJUSTMENTS
3-1.
Electrical Adjustment by Remote Commander .... 3-1
3-1-1. Method of Setting the Service Adjustment
Mode ............................................................... 3-1
3-1-2. Service Mode Adjustment ............................ 3-1
3-1-3. Memory Write Confirmation Method .......... 3-1
3-1-4. Adjusting Buttons and Indicator ................... 3-2
3-2.
Test Reset ........................................................... 3-2
3-3.
H/V Center Confirmation and Adjustment ........ 3-2
3-3-1. Adjustment ..................................................... 3-2
3-4.
Registration Adjustment .................................... 3-3
3-5.
How to Update Firmware by Memory Stick ..... 3-3
4. DIAGRAMS
4-1.
Block Diagram (1) .............................................. 4-1
Block Diagram (2) .............................................. 4-2
Block Diagram (3) .............................................. 4-3
Block Diagram (4) .............................................. 4-4
Block Diagram (5) .............................................. 4-5
Block Diagram (6) .............................................. 4-6
Block Diagram (7) .............................................. 4-7
Block Diagram (8) .............................................. 4-8
Block Diagram (9) .............................................. 4-9
Block Diagram (10) ............................................ 4-10
Block Diagram (11) ............................................ 4-11
Block Diagram (12) ............................................ 4-12
Block Diagram (13) ............................................ 4-13
4-2.
Frame Schematic Diagram ................................. 4-14
4-3.
Circuit Boards Location ..................................... 4-15
4-4.
Schematic Diagrams ........................................... 4-15
(1)
Schematic Diagram of AG (1/6) Board ............. 4-16
(2)
Schematic Diagram of AG (2/6) Board ............ 4-17
(3)
Schematic Diagram of AG (3/6) Board ............ 4-18
(4)
Schematic Diagram of AG (4/6) Board ............ 4-19
(5)
Schematic Diagram of AG (5/6) Board ............ 4-20
(6)
Schematic Diagram of AG (6/6) Board ............. 4-21
(7)
Schematic Diagram of B2 (1/11) Board ........... 4-22
(8)
Schematic Diagram of B2 (2/11) Board ........... 4-23
(9)
Schematic Diagram of B2 (3/11) Board ........... 4-24
(10) Schematic Diagram of B2 (4/11) Board ........... 4-25
(11) Schematic Diagram of B2 (5/11) Board ........... 4-26
(12) Schematic Diagram of B2 (6/11) Board ............ 4-27
(13) Schematic Diagram of B2 (7/11) Board ............ 4-28
(14) Schematic Diagram of B2 (8/11) Board ........... 4-29
(15) Schematic Diagram of B2 (9/11) Board ........... 4-30
(16) Schematic Diagram of B2 (10/11) Board .......... 4-31
(17) Schematic Diagram of B2 (11/11) Board ......... 4-32
(18) Schematic Diagram of C (1/11) Board ............. 4-33
(19) Schematic Diagram of C (2/11) Board ............. 4-34
(20) Schematic Diagram of C (3/11) Board ............. 4-35
(21) Schematic Diagram of C (4/11) Board ............. 4-36
(22) Schematic Diagram of C (5/11) Board .............. 4-37
(23) Schematic Diagram of C (6/11) Board .............. 4-38
(24) Schematic Diagram of C (7/11) Board ............. 4-39
(25) Schematic Diagram of C (8/11) Board ............. 4-40
(26) Schematic Diagram of C (9/11) Board .............. 4-41
(27) Schematic Diagram of C (10/11) Board ........... 4-42
(28) Schematic Diagram of C (11/11) Board ........... 4-43
(29) Schematic Diagram of FXE (1/5) Board .......... 4-44
(30) Schematic Diagram of FXE (2/5) Board .......... 4-45
(31) Schematic Diagram of FXE (3/5) Board .......... 4-46
(32) Schematic Diagram of FXE (4/5) Board ........... 4-47
(33) Schematic Diagram of FXE (5/5) Board ........... 4-48
(34) Schematic Diagram of G (1/2) Board ................ 4-49
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