Sony KDL-55W900A Service Manual ▷ View online
KDL-55W900A i
TABLE OF CONTENTS
Cautions and Warnings ...................................................................................ii
Section 1 - Specifications and Layouts .........................................................1
Section 1 - Specifications and Layouts .........................................................1
Specifications ................................................................................................1
Checking the Accesories .......................................................................................1
Board Layout .................................................................................................2
KDL-55W900A .......................................................................................................2
Smart Core Block...................................................................................................2
Wire Dressing ................................................................................................3
KDL-55W900A .......................................................................................................3
Smart Core Block...................................................................................................3
Section 2 - Troubleshooting ...........................................................................4
Diagnosing the Error .....................................................................................4
Viewing the Self Check Diagnosis History ............................................................. 4
Triage Chart ...................................................................................................5
Flowcharts and Diagrams ..............................................................................6
Overall Block Diagram ...........................................................................................6
Power and Control Block Diagram.........................................................................7
No Power Flowchart ..............................................................................................8
Standby LED Blinking Flowchart ...........................................................................9
No Video Flowchart .............................................................................................10
Video Distortion Flowchart ................................................................................... 11
Section 3 - Repair Information ......................................................................12
Repairing the TV ..........................................................................................12
Removing the Table-Top Stand ............................................................................12
Removing the Rear Cover ...................................................................................12
Replacing the Main Board ...........................................................................13
Replacing the Power Supply Board .............................................................16
Replacing the Switch Unit ...........................................................................16
Removing the Speakers ..............................................................................16
Removing the Smart Core Block .................................................................17
Section 4 - Exploded View/Part Number Information .................................18
KDL-55W900A .............................................................................................18
Smart Core Block.................................................................................................20
Connectors ..................................................................................................21
KDL-55W900A .....................................................................................................21
Smart Core Block.................................................................................................21
Screws .........................................................................................................22
Section 5 - Accesories/Part Number Information .......................................23
Accessories and Packaging ........................................................................23
Miscellaneous ..............................................................................................23
Optional Accessories ...................................................................................23
Remote Commander ...................................................................................23
Appendix A: Encryption Key Components ............................................... A-1
KDL-55W900A ii
CAUTION!!
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than
To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible
shock hazard, in case of live chassis.
shock hazard, in case of live chassis.
!
SAFETY-RELATED COMPONENT WARNING!!
There are critical components used in LCD color TVs that are important for
safety. These components are identified with shading and
!
mark on the
schematic diagrams and the parts list. It is essential that these critical parts
be replaced only with the part number specified in the parts list to prevent
electric shock, fire or other hazard.
NOTE: Do not modify the original design without obtaining written permission
from the manufacturer or you will void the original parts and labor warranty.
from the manufacturer or you will void the original parts and labor warranty.
ATTENTION!!
For safety reasons, component level repair of the Power Supply Boards
and/or the Inverter Boards is prohibited.
and/or the Inverter Boards is prohibited.
CAUTION ABOUT THE LITHIUM BATTERY!!
Replace only with the same or equivalent type. Danger of explosion may
occur if battery is replaced incorrectly. Exposed battery should not be in
contact with water.
occur if battery is replaced incorrectly. Exposed battery should not be in
contact with water.
CAUTIONS AND WARNINGS
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifié
seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien
autre que celui contenu dans le Mode d’emploi à moins que vous soyez
autre que celui contenu dans le Mode d’emploi à moins que vous soyez
qualifié faire ainsi.
ALERTE!!
Afin d’eviter tout risque d’electrocution provenant d’un chássis sous tension,
un transformateur d’isolement doit etre utilisé lors de tout dépannage.
!
ATTENTION AUX COMPOSANTS
RELATIFS A LA SECURITE!!
Les composants identifies par une trame et par une marque
!
sur les
schemas de principe, les vues explosees et les listes de pieces sont d’une
importance critique pour la securite du fonctionnement. Ne les remplacer
que par des composants Sony dont le numero de piece est indique dans le
present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont l’importance est critique pour la securite du fonctionnement
importance critique pour la securite du fonctionnement. Ne les remplacer
que par des composants Sony dont le numero de piece est indique dans le
present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont l’importance est critique pour la securite du fonctionnement
sont identifies dans le present manuel. Suivre ces procedures lors de
chaque remplacement de composants critiques, ou lorsqu’un mauvais
fonctionnement suspecte.
chaque remplacement de composants critiques, ou lorsqu’un mauvais
fonctionnement suspecte.
ATTENTION!!
Pour des raisons de sécurité, Interdire de réparer ou remplacer les
composantes dans les blocs d’alimentation et/ou sur les modules d’inverseur.
composantes dans les blocs d’alimentation et/ou sur les modules d’inverseur.
AVERTISSEMENT AU SUJET
DE LA PILE AU LITHIUM!!
Ne remplacez qu’avec une pile de type identique ou équivalent. Danger
d’explosion si la pile est remplacée incorrectement. La pile exposée ne
devrait pas être mise en contact avec de l’eau.
devrait pas être mise en contact avec de l’eau.
KDL-55W900A iii
CAUTIONS AND WARNINGS
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes
and bridges.
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws
and all other exposed metal parts for AC leakage. Check leakage
as described in “Leakage Test”.
as described in “Leakage Test”.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
1. A commercial leakage tester.
Follow the manufacturers’ instructions provided with the tester.
2. A battery-operated AC milliammeter.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low voltage scale. Nearly all
battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
analog meters must have an accurate low voltage scale. Nearly all
battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
To Exposed Metal
Parts on Set
0.15 µF
Earth Ground
AC
Voltmeter
(0.75V)
Figure A. Use an AC voltmeter to check AC leakage.
HOW TO FIND A GOOD EARTH GROUND
The cover-plate retaining screw on most AC outlet boxes is at earth ground.
Verify the AC outlet box retaining screw ground by connecting a 60W to
Verify the AC outlet box retaining screw ground by connecting a 60W to
100W incandescent (not a neon or fluorescent lamp) between the hot side of
the receptacle and the retaining screw. Try both slots, if necessary, to locate
the hot side on the line; the lamp should light at normal brilliance if the screw
is at ground potential. (see Figure B)
the receptacle and the retaining screw. Try both slots, if necessary, to locate
the hot side on the line; the lamp should light at normal brilliance if the screw
is at ground potential. (see Figure B)
Figure B. Checking for earth ground.
Trouble Light
AC Outlet Box
KDL-55W900A 1
SPECIFICATIONS
System
Television system
Channel coverage
Panel system
Speaker output
Speaker output
Input/Output jacks
CABLE/ANTENNA
HDMI IN 1/2/3/4
Video (2D): 1080p (30, 60 Hz), 1080/24p, 1080i (60 Hz), 720p (30, 60 Hz), 720/24p, 480p, 480i,
PC Formats
Analog terrestrial: 2 - 69 / Digital terrestrial: 2 - 69
Analog Cable: 1 - 135 / Digital Cable: 1 - 135
LCD (Liquid Crystal Display) Panel
10 W + 10 W
75-ohm external terminal for RF inputs
VIDEO IN 1
COMPONENT IN
VIDEO IN 2
MHL
(common with HDMI IN 2)
Video (3D):
Side-by-Side 1080/24p, 1080i (60 Hz), 720p (60 Hz)
Over-Under 1080p (30 Hz), 1080/24p, 1080i (60 Hz), 720p (60 Hz)
Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital
AUDIO OUT
Stereo mini jack
DIGITAL AUDIO OUT
(OPTICAL)
Digital optical jack (Two channel linear PCM, Dolby Digital)
LAN
USB/DLNA
Refer to the i-Manual for supported formats
NTSC: American TV standard
ATSC (8VSB terrestrial): ATSC compliant 8VSB
QAM on cable: ANSI/SCTE 07 2000 (Does not include CableCARD functionality)
Video / Audio input (phono jacks)
YP
B
P
R
(Component Video): 1080p (60 Hz), 1080i (60 Hz), 720p (60 Hz), 480p, 480i
Audio input (phono jacks)
Video input (common phono pin with Y input)
Video input (common phono pin with Y input)
10BASE-T/100BASE-TX connector (Connection speed may differ depending on the network environment.
10BASE-T/100BASE-TX communication rate and communication quality are not guaranteed for this TV)
REMOTE
RS232C, Serial Control mini jack; IR IN mini jack. These jacks are for receiving the external control signal
Operating Temperature
32 ºF – 104 ºF (0 ºC – 40 ºC)
Video (3D):
Frame Packing: 1080p (30 Hz), 1080/24p, 1080i (60 Hz), 720p (30, 60 Hz), 720/24p
Side-by-Side 1080p (60 Hz), 1080/24p, 1080i (60 Hz), 720p (60 Hz)
Over-Under 1080p (30, 60 Hz), 1080/24p, 1080i (60 Hz), 720p (60 Hz)
Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital
ARC (Audio Return Channel) (HDMI IN 1 only)
Video (2D): 1080p (30 Hz), 1080/24p, 1080i (60 Hz), 720p (30, 60 Hz), 720/24p, 480p,480i
Model Name
KDL-55W900A
Power and others
Power requirement
Power
Power
consumption
in use
in standby
in standby
Screen Size*
54.6 inches
(55 class)
(inches measured diagonally)
Display resolution
Display resolution
Dimensions
110-240 V AC, 60 Hz
Less than 0.15 W with 120 V AC and less than 0.3 W with 240 V AC
1,920 dots (horizontal) × 1,080 lines (vertical)
152 W
with stand
1,241 × 756 × 298
(mm)
1,241 × 723 × 61
wall-mount
hole pattern
300 × 300
wall-mount
screw size
M6 (8-12 mm)
Peso*
with stand
(kg)/(lb)
without stand
(kg)/(lb)
22.0 / 48.5
19.7 / 43.4
(mm)
(mm)
Others
Active 3D Glasses: TDG-BT500A
Optional accessories
without stand
Connecting Cables
Support Belt Kit
Camera and Microphone Unit: CMU-BR200/CMU-BR100
USB Wireless LAN Adapter: UWA-BR100
* Screen size, dimensions and mass are approximate values.
•
Optional accessories availability depends on countries/region/TV model/stock.
•
Design and specifications are subject to change without notice.
*
- Remote Control (1)*
1
- One-Touch Remote Control (1)
- Size AAA Batteries (4)
- Table-Top Stand (1)
- Fixing Screws for Table-Top Stand (M5 x 16) (4)
- Assembling Screws for Table-Top Stand (M5 x 16) (3)
- Active 3D Glasses (Battery Included) (4)
*
1
Please refer to the model name printed on the
remote control.
*
2
Assembling the Table-Top Stand is required.
Refer to the supplied Table-Top Stand leaflet to
assemble the Table-Top Stand.
- Operating Instructions and Other Documents
*
1
*
2
SECTION 1 - SPECIFICATIONS AND LAYOUTS
CHECKING THE ACCESORIES