DOWNLOAD Sony KDL-55BX520 Service Manual ↓ Size: 1.25 MB | Pages: 53 in PDF or view online for FREE

Model
KDL-55BX520
Pages
53
Size
1.25 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-55bx520.pdf
Date

Sony KDL-55BX520 Service Manual ▷ View online

KDL-55BX520 36
SECTION 5 - FLOW CHARTS AND DIAGRAMS
UNREG24V
BL-ON
GND
BL_ERR
1~5
6~10
11
12
STBY3.3V
AUDIO_12V
AC_OFF_DET
POWER_ON
1
2
3
4
AUDIO_GND
BL_ERR
REG12V_GND
REG12V
5
6, 7
8, 9
10
BL_ON
TCON_12V
DIMMER
N/C
11
12
13
14
TCON_ON
15
AC IN (N)
AC IN (H)
1
2
CN6401
A
N/C
DIMMER
13
14
CN6402
TO 
INVERTER
REG 12V
N/C
GND
AUDIO_12V
1,3
2, 4, 6
5
7
DIMMER
BL_ERR
8
9
CN202
TCON_12V
11
AC_FF_DET
TCON_ON
12
13
BL_ON
10
STBY 3.3V
14
N/C
15
POWER_ON
16
G17
NORM LOW
ERR = 2.8V
2.8V ON
0V OFF
1.2V DIM
2.5V BRIGHT
NORM 2.8V
ON = 2.8V
OFF = 0V
FIGURE 5-5.  POWER AND CONTROL BLOCK DIAGRAM
KDL-55BX520 37
Components  not  identified  by  a  part  number  or 
description are not stocked because they are seldom 
required for routine service.
The component parts of an assembly are indicated by the 
reference numbers in the far right column of the parts list 
and within the dotted lines of the diagram.
Items marked with an asterisk are not stocked since 
they are seldom required for routine service.  Expect 
some delay when ordering  these components.
NOTE: Les composants identifies per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifie.
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
TABLE-TOP STAND ASSEMBLY REMOVAL
A   Remove 4 screws from Table-Top Stand Assembly
B   Lift up TV set to detach from Table-Top Stand Assembly
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION  [ASSEMBLY INCLUDES]
C   Gently place the TV set face down onto a soft cloth
(Check the Sony Authorized Servicer Portal at 
www.sony.com/asp
 for any additional service related issues for this model.)
A
B
Soft Cloth
C
7
2
4
5
6
1
3
 
X-2582-083-1 
STAND(LL3) ASSEMBLY  
[2]
 
4-158-387-02 
COVER, STAND (LL3)
 
X-2582-748-1 
NECK COVER ASSEMBLY 
[4,5]
 
4-158-397-01 
COVER, NECK (LL3 FRONT)
 
4-158-403-01 
COVER, NECK (LL3 REAR)
 
X-2582-747-1 
NECK ASSEMBLY
 
2-580-608-01 
SCREW, +PSW M5X16
 
 
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
 
 
For product protection and safety reasons, Sony strongly recommends
 
 
that you use the screws provided with the TV
 
 
CAUTION: These screws cannot be used to secure the TV to
 
 
the Wall Mount Brackets
 
 
2-580-608-01 
SCREW, +PSW M5X16
 
 
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
 
 
For product protection and safety reasons, Sony strongly recommends
 
 
that you use the screws provided with the TV
 
 
CAUTION: These screws cannot be used to secure the TV to
 
 
the Wall Mount Brackets
KDL-55BX520 38
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifies per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifie.
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
(Check the Sony Authorized Servicer Portal at 
www.sony.com/asp
 for any additional service related issues for this model.)
REAR COVER AND SPEAKERS REMOVAL
A   Remove 10 screws from Rear Cover
B   Remove 6 screws from Rear Cover
C   Remove 1 screw from Side Jack position
D   Remove 1 screw from Terminal Area position
E   Lift up Rear Cover to detach from Bezel
F   Remove 4 screws to detach the 4 Vesa Brackets from Rear Cover
G   Lift up AC Power Cord and disconnect 1 connector from G17 Board 
to detach from Under Cover
H   Remove 2 screws from Under Cover to detach from Bottom Frame
I   Remove 2 screws from Under Cover to detach from Bezel
J   Remove 1 screw from Left Speaker Bracket to detach from Bezel
K   Remove 2 screws from Speaker to detach from Left Speaker Bracket
L   Remove 1 screw, then release clips and disconnect 1 connector to detach 
H Board from LED Guide
M   Remove 1 screw from Right Speaker Bracket to  
detach from Bezel
N   Remove 2 screws from Speaker to detach from  
Right Speaker Bracket
O   Lift up Switch Unit and disconnect  
1 connector to detach from Bezel
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
E
G
O
A
D
N
H
M
I
K
J
L
C
B
F
54
58
51
57
53
55
57
56
59
52
 
51 
4-290-235-01 
REAR COVER (GF55)
 
52 
4-290-237-01 
BRACKET, VESA (GF55)
 
 
 
(TOTAL OF 4 BRACKETS, 2 ON TOP, 2 ON BOTTOM)
 
53 
4-290-238-01 
COVER, UNDER (GF55)
!
  54 
1-839-494-11 
POWER-SUPPLY CORD
 
55 
4-290-240-01 
BEACKET, SP (GF55R)
 
56 
4-290-239-01 
BEACKET, SP (GF55L)
 
57 
1-858-371-11 
LOUDSPEAKER (4.5X20CM)
 
58 
1-489-941-11 
SWITCH UNIT
 
59 
1-895-095-11 
H BOARD, MOUNTED
 
 
2-580-643-01 
SCREW, +BVTP 4X30
 
 
7-685-648-79 
SCREW, +BVTP 3X12
 
 
2-580-640-01 
SCREW, +BVTP 4X16
 
 
4-159-298-01 
SCREW, +PSW M4X10
 
 
4-167-964-01  
SCREW, +PWTP2 4X16
 
 
7-685-646-79 
SCREW, +BVTP 3X8
KDL-55BX520 39
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifies per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifie.
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
(Check the Sony Authorized Servicer Portal at 
www.sony.com/asp
 for any additional service related issues for this model.)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
A (MAIN) BOARD, G17 (POWER SUPPLY) BOARD  
AND LCD PANEL REMOVAL
NOTE: The Insulation Sheet (GF55 TOP) and Insulation Sheet (GF55 BOTTOM) are 
not included with the LCD Panel and must be replaced when replacing the LCD Panel.
A   Remove 4 screws and disconnect 5 connectors from A Board
B   Release 2 clips and slide-out Side Jack Bracket to detach from A Board
C   Remove 5 screws and disconnect 3 connectors from G17 Board
D   Remove 4 screws and disconnect 3 connectors  
from FRC Board
E   Remove 2 screws from Bottom Frame to detach  
from LCD Panel
F   Remove 2 screws from Bottom Frame to  
detach from Bezel
G   Remove 6 screws from LCD Panel to  
detach from Bezel
H   Slide-out 4 Support Panel Brackets to detach  
from Bezel
I   Carefully Lift up LCD Panel to remove  
from Bezel
CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
 
Clean the cabinet of the TV with a dry soft cloth.
 
Wipe the LCD screen gently with a soft cloth.
  Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
  If using a chemically pretreated cloth, please follow the instruction provided on the package.
  Never use strong solvents such as a thinner, alcohol or benzine for cleaning. 
  Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
A
B
I
H
D
E
F
C
G
 
101 
4-290-232-01 
BEZEL (GF55)
 
102 
4-262-572-01 
SUPPORT, PANEL (Brackets) (GF26) Z
 
103 
NA 
LCD PANEL
 
 
FOR ALL LCD PANEL AND TCON BOARD PART NUMBER INFORMATION  
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
 
104 
1-895-096-11 
FRC BOARD, MOUNTED
      105 
1-895-094-11 
A BOARD, COMPLETE
  
AFTER REPLACING THE MAIN BOARD OR THE LCD PANEL,  
 
 
YOU MUST UPDATE THE SOFTWARE TO THE LATEST VERSION  
 
 
AND COMPLETE ANY SERVICE ADJUSTMENTS.
 
106 
4-264-318-11 
BRACKET, SIDE (US) (GW)
*  107 
4-290-242-01 
FRAME, BOTTOM (GF55)
 
108 
1-474-362-11 
G17 BOARD, COMPLETE
*  109 
4-298-279-01 
INSULATION SHEET (GF55 BOTTOM)
  
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
*  110 
4-298-278-01 
INSULATION SHEET (GF55 TOP)
  
ORDER  THIS PART WHEN REPLACING THE LCD PANEL.
 
 
2-580-643-01 
SCREW, +BVTP 4X30
 
 
2-580-640-01 
SCREW, +BVTP 4X16
 
 
4-159-298-01 
SCREW, +PSW M4X10
 
 
2-580-592-01 
SCREW, +PSW M3X8
105
106
103
102
101
104
107
108
109
110
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