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Chassis: RB1FK, BL
SAFETY CHECK-OUT
After correcting the original service problem, perform the
following safety checks before releasing the set to the
customer:
1. Check the area of your repair for unsoldered or
poorly soldered connections. Check the entire
board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no
wires are “pinched” or touching high-wattage
resistors.
3. Check that all control knobs, shields, covers,
ground straps, and mounting hardware have been
replaced. Be absolutely certain that you have
replaced all the insulators.
4. Look for unauthorized replacement parts,
particularly transistors, that were installed during
a previous repair. Point them out to the customer
and recommend their replacement.
5. Look for parts which, though functioning, show
obvious signs of deterioration. Point them out to
the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion.
Recommend the replacement of any such line
cord to the customer.
7. Check the antenna terminals, metal trim,
“metallized” knobs, screws, and all other exposed
metal parts for AC leakage. Check leakage as
described in “Leakage Test”.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth
ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed
0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
1. A commercial leakage tester. Follow the
manufacturers’ instructions provided with the
tester.
2. A battery-operated AC milliammeter.
3. Measuring the voltage drop across a resistor
3. Measuring the voltage drop across a resistor
by means of a VOM or battery-operated AC
voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low
voltage scale. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable.
(see Figure A)
To Exposed Metal
Parts on Set
0.15 µF
Earth Ground
AC
Voltmeter
(0.75V)
Figure A. Use an AC voltmeter to check AC leakage.
HOW TO FIND A GOOD EARTH GROUND
The cover-plate retaining screw on most AC outlet boxes
is at earth ground. Verify the AC outlet box retaining screw
ground by connecting a 60W to 100W incandescent
of the receptacle and the retaining screw. Try both slots,
if necessary, to locate the hot side on the line; the lamp
should light at normal brilliance if the screw is at ground
potential. (see Figure B)
Figure B. Checking for earth ground.
Trouble Light
AC Outlet Box
Chassis: RB1FK, BL
5
Chassis: RB1FK, BL
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
example
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees celsius.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
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1
Chassis: RB1FK, BL
6
Chassis: RB1FK, BL
1-1.
PRINTED CIRCUIT BOARDS AND SCHEMATIC DIAGRAMS INFORMATION
All capacitors are in µF unless otherwise noted. pF : µµF 50WV or
less are not indicated except for electrolytics and tantalums.
All electrolytics are in 50V unless otherwise specified.
All resistors are in ohms. k
less are not indicated except for electrolytics and tantalums.
All electrolytics are in 50V unless otherwise specified.
All resistors are in ohms. k
Ω=1000Ω, MΩ=1000kΩ
Indication of resistance, which does not have one for rating
electrical power, is as follows:
electrical power, is as follows:
Pitch : 5mm
Rating
electrical
power
:
1
/
4
W
1
/
4
W in resistance,
1
/
10
W and
1
/
16
W in chip resistance.
: nonflammable resistor
: fusible resistor
: internal component
: panel designation and adjustment for repair
: earth ground
: earth-chassis
All variable and adjustable resistors have characteristic curve B, unless
otherwise noted.
Readings are taken with a color-bar signal input.
Readings are taken with a 10M
otherwise noted.
Readings are taken with a color-bar signal input.
Readings are taken with a 10M
Ω digital multimeter.
Voltages are DC with respect to ground unless otherwise noted.
Voltage variations may be noted due to normal production
tolerances.
Voltage variations may be noted due to normal production
tolerances.
All voltages are in V.
S : Measurement impossibility.
S : Measurement impossibility.
: B+line.
: B-line. (Actual measured value may be different).
: signal path. (RF)
Circled numbers are waveform references.
The components identified by shading and
!
symbol are critical for safety. Replace
only with part number specified.
The symbol
indicates a fast-blow fuse and is displayed on the component
side of the board. Replace only with fuse of the same rating as marked.
NOTE: The components identified by a red outline and a mark contain confidential
information. Specific instructions must be adhered to whenever these components
are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
CAPACITOR
: TA
: TA
TANTALUM
: PS
STYROL
: PP
POLYPROPYLENE
: PT
MYLAR
: MPS
METALIZED POLYESTER
: MPP
METALIZED POLYPROPYLENE
: ALB
BIPOLAR
: ALT
HIGH TEMPERATURE
: ALR
HIGH RIPPLE
REFERENCE INFORMATION
RESISTOR
: RN
: RN
METAL FILM
: RC
SOLID
: FPRD NONFLAMMABLE CARBON
: FUSE NONFLAMMABLE FUSIBLE
: RW
: FUSE NONFLAMMABLE FUSIBLE
: RW
NONFLAMMABLE WIREWOUND
: RS
NONFLAMMABLE METAL OXIDE
: RB
NONFLAMMABLE CEMENT
:
ADJUSTMENT RESISTOR
COIL
: LF-8L MICRO INDUCTOR
: LF-8L MICRO INDUCTOR
G
D
S
B1 E1
C2
B2 C1
E2
2
3
4
5
6
7
8
9
–
1
G
D
S
B2 E2
C1
B1 C2
E1
B2 E2
C1
B1 C2
E1
B2 E2
C1
B1 C2
E1
B1 E1
E2
C1(B2)
C2
B1
E2
C1
C2
(B2)
E1
(B2)
E1
E2
B1
C2
C1
B1
E1
C2
B2
C1
E2
G
S
S
D
G
D
B1
E1
C2
B2
C1
E2
B1
E2
C2
C1(B2)
E2
B1
C1
C2
E1(B2)
C2
B1
C1
E2
E1(B2)
C2
B1
C1
E2
B2
E1
C2
Ver.1.6
Transistor
(FET)
(FET)
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Transistor
Discrete semiconductor
(Chip semiconductors that are not actually used are included.)
Diode
Diode
Diode
Diode
Diode
Diode
Diode
Diode
Diode
Diode
Source
Source
Anode
Anode
(NC)
(NC)
Cathode
Anode
Cathode
Common
Cathode
Cathode
Common
Cathode
Cathode
Common
Common
Common
Common
Cathode
Anode
Base
Emitter
Collector
Base
Emitter
Collector
Drain
Gate
Gate
Drain
Device
Printed symbol
Terminal name
Circuit
Terminal name of semiconductors in silk screen
printed circuit ( )
Anode
Anode
Anode Cathode
Anode Anode
Cathode
Transistor
(FET)
(FET)
Transistor
(FET)
(FET)
Emitter
Collector
Base
Transistor
Source
Gate
Gate
Drain
Cathode
Anode
Anode
Cathode
Anode
Anode
*
18
11
17
16
15
14
13
12
10
21
20
19
23
22
SECTION 1: DIAGRAMS
Chassis: RB1FK, BL
7
Figure 1-3. 70” Models
Figure 1-2. 60” Models
Figure 1-1. 50” Models
POWER SUPPLY
BOARD (GE70)
MAIN BOARD
(A BOARD)
SWITCH
UNIT
TCON
H BOARD
4
SWITCH
UNIT
TCON
H BOARD
MAIN BOARD
(A BOARD)
POWER SUPPLY
BOARD (GE60)
POWER SUPPLY
BOARD (G4)
SWITCH
UNIT
TCON
MAIN BOARD
(A BOARD)
LD BOARD
H BOARD
Chassis: RB1FK, BL
1-2.
CIRCUIT BOARDS LOCATION
SECTION 1: DIAGRAMS
Chassis: RB1FK, BL
9
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