Sony KDL-40Z4500 / KDL-46Z4500 / KDL-52Z4500 (serv.man2) Service Manual ▷ View online
– 20 –
KDL-40, 46, 52 Z4500
RM-GD005
5-7-1. KDL-40Z4500
5-6-3. KDL-52Z4500
5-7-2. KDL-46Z4500
5-6-1. KDL-40Z4500
5-5. D5 Board and Frame Removal
5-5-1. KDL-52Z4500
5-6-2. KDL-46Z4500
5-6. BGC Board and Bracket Removal
5-7. AWF Board and Bracket Removal
3
D5 board
6
Frame D5
2
Three connectors
4
One screw
(+PSW M3 X 5)
1
Four screws
(+BVST 3 X 8)
5
One screw
(+BVST 3 X 8)
q;
Main Bracket
8
BGC board
2
Side Jack Bracket Assy
7
Five connectors
9
Two screws
(+BVST 3 X 8)
6
Seven screws
(+BVST 3 X 8)
1
One screw
(+PSW M3 X 5)
5
Seven screws
(+BVST 3 X 8)
4
Two screws
(+PSW M3 X 5)
3
Two screws
(SP 4-40 UNC)
q;
Main Bracket
8
BGC board
2
Side Jack Bracket Assy
7
Five connectors
9
Two screws
(+BVST 3 X 8)
6
Seven screws
(+BVST 3 X 8)
1
One screw
(+PSW M3 X 5)
5
Seven screws
(+BVST 3 X 8)
4
Two screws
(+PSW M3 X 5)
3
Two screws
(SP 4-40 UNC)
q;
Main Bracket
8
BGC board
2
Side Jack Bracket Assy
7
Five connectors
9
Two screws
(+BVST 3 X 8)
6
Seven screws
(+BVST 3 X 8)
1
One screw
(+PSW M3 X 5)
5
Seven screws
(+BVST 3 X 8)
4
Two screws
(+PSW M3 X 5)
3
Two screws
(SP 4-40 UNC)
3
AWF board
5
Bracket AWF
2
Two connectors
4
One screw
(+BVST 3 X 8)
1
Two screws
(+BVST 3 X 8)
3
AWF board
5
Bracket AWF
2
Two connectors
4
One screw
(+BVST 3 X 8)
1
Two screws
(+BVST 3 X 8)
– 21 –
KDL-40, 46, 52 Z4500
RM-GD005
5-9-1. KDL-40Z4500
5-8-3. KDL-52Z4500
5-9-2. KDL-46Z4500
5-8-1. KDL-40Z4500
5-8. G6 Board and Bracket Removal
5-7-3. KDL-52Z4500
5-8-2. KDL-46Z4500
5-9. D4Z(KDL-40, 46 Z4500), D4(KDL-52Z4500)
Boards and Bracket Removal
3
AWF board
5
Bracket AWF
2
Two connectors
4
One screw
(+BVST 3 X 8)
1
Two screws
(+BVST 3 X 8)
4
G6-SS board
5
Bracket, G6
3
Six connectors
1
Six screws
(+BVST 3 X 8)
2
Two screws
(+BVTP 3 X 12)
4
G6-S board
5
Bracket, G6
3
Six connectors
1
Six screws
(+BVST 3 X 8)
2
Two screws
(+BVTP 3 X 12)
4
G6-SC board
5
Bracket, G6
3
Seven connectors
1
Six screws
(+BVST 3 X 8)
2
Two screws
(+BVTP 3 X 12)
4
D4Z board
5
Bracket, D4
3
Four connectors
1
Four screws
(+PSW 3SG)
3
D4Z board
2
Four connectors
1
Four screws
(+BVST 3 X 8)
– 22 –
KDL-40, 46, 52 Z4500
RM-GD005
5-10-1. KDL-40Z4500
5-10. Woofer and Bracket Removal
5-9-3. KDL-52Z4500
5-10-2. KD-46Z4500
5-10-3. KDL-52Z4500
5-11-1. KDL-40Z4500
5-11-2. KDL-46Z4500
5-11. Frame Removal
3
D4 board
2
Five connectors
1
Four screws
(+BVST 3 X 8)
4
Woofer
5
Bracket, woofer
1
One screw
(+PWTP2 4 X 16)
3
One screw
(+BVTP2 4 X 16)
2
Two screws
(+BVTP2 4 X 16)
4
Woofer
5
Bracket, Woofer
1
One screw
(+PWTP2 4 X 16)
3
One screw
(+BVTP2 4 X 16)
2
Two screws
(+BVTP2 4 X 16)
4
Woofer
5
Bracket, Woofer
1
One screw
(+PWTP2 4 X 16)
3
Two screws
(+BVTP2 4 X 16)
2
Two screws
(+BVTP2 4 X 16)
qk
AC Inlet
ql
Bracket, AC Inlet
qh
One screw
(+BVST 3 X 8)
qj
Two screws
(+KTT 3 X 10 (S TYPE))
wf
Four screws (+BVTP2 4 X 16)
ws
One screw (+PSW M5 X 8)
w;
Five screws (+PSW M4 X 8)
wh
Two screws (+PSW M3 X 5)
wj
Frame, D4
qd
Two screws(+PSW M4 X 8)
q;
Two screws
(+PSW M4 X 8)
5
Two screws (+PSW M4 X 8)
3
Two screws
(+PSW M4 X 8)
7
Two screws
(+PSW M5 X 8)
8
Two screws
(+PSW M5 X 8)
qa
One screw
(+PSW M4 X 8)
qf
One screw
(+PSW M4 X 8)
1
One screw
(+PSW M4 X 8)
wg
Frame Bottom
wd
Holder, Woofer
wa
Holder, Stand
qg
Frame Spine
qs
Frame Spine
2
Cover, Under
6
Frame, Vesa (Bottom)
4
Frame, Vesa (Bottom)
9
Frame, Vesa (Top)
wa
AC Inlet
ws
Bracket, AC Inlet
ql
One screw (+BVST 3 X 8)
9
Two screws
(+BVST 3 X 8)
w;
Two screws
(+KTT 3 X 10)
wk
Four screws
(+BVTP2 4 X 16)
wh
One screw (+PSW M5 X 8)
wg
One screw (+PSW M5 X 8)
wd
Five screws (+PSW M5 X 8)
qd
Four screws
(+PSW M5 X 8)
5
Two screws (+PSW M5 X 8)
7
Two screws (+PSW M5 X 8)
qa
Two screws (+PSW M5 X 8)
qh
Four screws (+PSW M5 X 8)
3
Two screws
(+PSW M5 X 8)
qj
One screw
(+PSW M5 X 8)
qf
One screw (+PSW M5 X 8)
1
One screw
(+PSW M5 X 8)
wl
Frame Bottom
wj
Holder Woofer
wf
Holder, Stand
qg
Frame Spine
qk
Frame Spine
2
Cover, Under
6
Frame, Vesa (Bottom)
q;
Frame, G5
4
Frame, Vesa (Bottom)
8
Frame, Vesa (Top)
qs
Frame, Center
– 23 –
KDL-40, 46, 52 Z4500
RM-GD005
5-12-1. KDL-40Z4500
5-12. H3VM, H4 Boards and Panel Removal
5-11-3. KDL-52Z4500
5-12-2. KDL-46Z4500
5-12-3. KDL-52Z4500
5-13-1. KDL-40Z4500
5-13-2. KDL-46Z4500
5-13. Illumination Module and Touch Sensor
Module Removal
ws
AC Inlet
wd
Bracket, AC Inlet
ql
One screw
(+BVST 3 X 8)
9
Two screws (+BVST 3 X 8)
wa
Two screws
(+KTT 3 X 10)
wl
Four screws (+BVTP2 4 X 16)
wh
One screw (+PSW M5 X 8)
wk
One screw (+PSW M5 X 8)
wf
Five screws (+PSW M5 X 8)
qd
Four screws (+PSW M5 X 8)
5
Two screws (+PSW M5 X 8)
7
Two screws (+PSW M5 X 8)
qa
Two screws (+PSW M5 X 8)
qj
Four screws (+PSW M5 X 8)
3
Two screws (+PSW M5 X 8)
qk
One screw (+PSW M5 X 8)
ql
One screw
(+BVTP2 4 X 16)
qf
One screw
(+PSW M5 X 8)
qg
One screw
(+BVTP2 4 X 16)
1
One screw (+PSW M5 X 8)
e;
Frame Bottom
wj
Holder, Woofer
wg
Holder stand (52)
qh
Frame Spine
w;
Frame Spine
2
Cover, Under
6
Frame, Vesa (Bottom)
q;
Frame, G5
4
Frame, Vesa (Bottom)
8
Frame, Vesa (Top)
qs
Frame, Center
5
Harness
with connector
6
LCD panel
Front assy
4
H4 board
3
One connector
2
H3VM board
1
One connector
5
Harness
with connector
6
LCD panel
Front assy
4
H4 board
3
One connector
2
H3VM board
1
One connector
5
Harness
with connector
6
LCD panel
Front assy
4
H4 board
3
One connector
2
H3VM board
1
One connector
7
Front assy
3
Illumination module
6
Touch Sensor Module
5
One connector
4
Holder, Touch
2
One connector
1
Holder, Logo
7
Front assy
3
Illumination module
6
Touch Sensor Module
5
One connector
4
Holder, Touch
2
One connector
1
Holder, Logo
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