Sony KDL-40X3500 / KDL-46X3500 / KDL-52X3500 Service Manual ▷ View online
HISTORY
Model Name :
SERVICE MANUAL
SERVICE MANUAL
Click on Page Number to display detail of changes.
KDL-40/46/52X3500
Date Part Number Description of Revisions
Version
1.0
9-927-560-01
2007.09
Original Manual.
2007.10
9-927-560-02
Section 5 & 6 part number change FB2 & HW2 boards.
2.0
FB2(P176),(P194), HW2(P178),(P229).
3.0
9-927-560-03
2008.08
Addition of Working Hours information (
P7
)
- 1 -
FIX2
RM-ED010
SERVICE MANUAL
FIX2
CHASSIS
MODEL
COMMANDER
DEST
MODEL
COMMANDER
DEST
KDL-40X3500
RM-ED010
UK
KDL-46X3500
RM-ED010
UK
KDL-52X3500
RM-ED010
UK
RM-ED010
FLAT PANEL COLOR TV
KDL-40X3500 / KDL-46X3500 / KDL-52X3500
KDL-40X3500
RM-ED010
AEP
KDL-46X3500
RM-ED010
AEP
KDL-52X3500
RM-ED010
AEP
- 2 -
FIX2
RM-ED010
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1. GENERAL
...................................................................
3
Caution ................................................................
3
Specifications ......................................................
4
Connectors ..........................................................
5
Self Diagnosis .....................................................
7
2. DISASSEMBLY
2-1.
Stand Removal ....................................................
8
2-2.
Rear Cover Removal ...........................................
8
2-3.
AC Inlet Removal ...............................................
9
2-4.
Loudspeaker Removal ........................................
9
2-5.
AE Board Removal .............................................
10
2-6.
AVC and FB2 Board Removal ...........................
10
2-7.
CI Board Removal ..............................................
11
2-8.
DF1/DF2/DF4 and GF1/GF2 Board Removal ..
11
2-9.
DF3/DF5 Board Removal ..................................
12
2-10. H1 Board Removal .............................................
12
2-11. H3 Board Removal .............................................
13
2-12. H4 Board Removal .............................................
13
2-13. HW2 Board Removal .........................................
14
2-14. TUE Board Removal ..........................................
14
2-15. UB1 Board Removal ..........................................
15
2-16. Front Cabinet and Bezel Assy Removal .............
15
3. ADJUSTMENTS
3-1.
How to enter Service Mode ................................
16
3-2.
Changing TVM Data Settings ............................
16
3-3.
Writing TVM Data ..............................................
16
3-4.
Entering BEM Service Menu ..............................
16
3-5.
Changing BEM Data Settings .............................
16
3-6.
Writing BEM Data ..............................................
17
3-7.
Setting Shipping Condition .................................
17
3-8.
Trouble Shooting ................................................
17
3-8-1. No Power ........................................................
17
3-8-2. Set Reboots ......................................................
17
3-8-3. Power OVP .....................................................
17
3-8-4. Power Error .....................................................
17
3-8-5. T-Con Error .....................................................
17
3-8-6. Back Light Error ..............................................
17
3-8-7. Temperature Error ............................................
17
3-8-8. Audio Error .....................................................
17
3-8-9. Balancer Error ..................................................
17
3-8-10. Communication Error ....................................
17
Trouble Shooting Flow Chart .........................
18
Software Update .............................. ..............
22
4. DIAGRAMS
4-1.
Block Diagram ....................................................
31
4-2.
Circuit Board Location ........................................
32
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
32
AE Board Schematic Diagram ............................
33
AVC Board Schematic Diagram .........................
50
CI Board Schematic Diagram .............................
64
DF1 Board Schematic Diagram (40 inches) .......
67
DF2 Board Schematic Diagram (46 inches) ....... 71
DF3 Board Schematic Diagram (46 inches) ....... 75
DF4 Board Schematic Diagram (52 inches) .......
77
DF5 Board Schematic Diagram (52 inches) .......
81
FB2 Board Schematic Diagram ..........................
83
GF1 Board Schematic Diagram (40/46 inches) .. 129
GF2 Board Schematic Diagram (52 inches) ....... 133
HW2 Board Schematic Diagram ......................... 137
H1 Board Schematic Diagram ............................ 141
H4 Board Schematic Diagram ............................ 141
H3 Board Schematic Diagram ............................ 142
TUE Board Schematic Diagram .......................... 143
UB1 Board Schematic Diagram .......................... 148
AE Printed Wiring Board ................................... 160
AVC Printed Wiring Board ................................ 162
CI Printed Wiring Board ..................................... 162
DF1 Printed Wiring Board (40 inches) .............. 163
DF2 Printed Wiring Board (46 inches) .............. 164
DF3 Printed Wiring Board (46 inches) .............. 165
DF4 Printed Wiring Board (52 inches) .............. 166
DF5 Printed Wiring Board (52 inches) .............. 167
FB2 Printed Wiring Board .................................. 168
H1 Printed Wiring Board .................................... 170
H3 Printed Wiring Board .................................... 170
H4 Printed Wiring Board .................................... 170
HW2 Printed Wiring Board ................................ 170
GF1 Printed Wiring Board (40/46 inches) ......... 171
GF2 Printed Wiring Board (52 inches) .............. 173
TUE Printed Wiring Board ................................. 175
UB1 Printed Wiring Board ................................. 175
5. EXPLODED VIEWS
5-1.
Chassis ................................................................ 176
5-2.
Rear Cover, Stand & Bezel ................................. 177
5-3.
Front Cabinet Assy & LCD Panel ...................... 178
6. ELECTRICAL PARTS LIST
.................................. 179
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
- 3 -
FIX2
RM-ED010
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards
example 1
example 2
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the following part numbers :
the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
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1
CAUTION
SECTION 1 GENERAL
