Sony KDL-40W580B / KDL-40W590B / KDL-40W600B / KDL-40W605B / KDL-40W607B / KDL-40W609B / KDL-48W580B / KDL-48W590B / KDL-48W600B / KDL-48W605B / KDL-48W607B / KDL-48W609B / KDL-60W605B / KDL-60W607B / KDL-60W610B / KDL-60W630B Service Manual ▷ View online
LCD DIGITAL COLOR TV
SERVICE MANUAL
9-883-605-51
LEVEL
3
CONFIDENTIAL
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ELECTRICAL SERVICE
INTERNAL DISTRIBUTION ONLY
REVISION DATE
SUBJECT
2/6/2015
Original Manual Release Date
Self Diagnosis
Supported model
MODEL
COMMANDER
DESTINATION
KDL-40W580B
RM-YD103
US / Canada
KDL-40W590B
RM-YD103
US / Canada
KDL-40W600B
RM-YD103
US / Canada
KDL-40W600B
RM-YD102
Latin America / Mexico
KDL-40W605B
RM-YD102
Brazil / Chile-Peru
KDL-40W607B RM-YD102
Colombia
KDL-40W609B RM-YD102
Ecuador
KDL-48W580B
RM-YD103
US / Canada
KDL-48W590B
RM-YD103
US / Canada
KDL-48W600B
RM-YD103
US / Canada
KDL-48W600B
RM-YD103
Latin America / Mexico
KDL-48W605B
RM-YD101
Brazil / Chile-Peru
KDL-48W607B RM-YD101
Colombia
KDL-48W609B RM-YD101
Ecuador
KDL-60W605B
RM-YD101
Brazil / Chile-Peru
KDL-60W605B RM-YD101
Ecuador
KDL-60W607B RM-YD101
Colombia
KDL-60W610B
RM-YD103
US / Canada
KDL-60W630B
RM-YD103
US / Canada
KDL-60W630B
RM-YD103
Latin America / Mexico
RB2G
CHASSIS
Segment: HM
ORIGINAL MANUAL ISSUE DATE: 2/2015
CONFIDENTIAL
Chassis: RB2G, HM
Chassis: RB2G, HM
2
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION 1: DIAGRAMS ................................................................................................................................................................................................... 8
1.1 - Printed Circuit Boards and Schematic Diagrams Information .................................................................................................................... 8
SECTION 1: DIAGRAMS ................................................................................................................................................................................................... 9
1.2 - Circuit Boards Location .............................................................................................................................................................................. 9
SECTION 2: TROUBLESHOOTING ................................................................................................................................................................................ 10
2.1-1 - No Power: AC Adapter .......................................................................................................................................................................... 10
2.1-2 - No Power: G Board ............................................................................................................................................................................... 11
2.1-3 - No Power: DC/DC Converter Check ..................................................................................................................................................... 13
2.1-4 - No Power: AYU2L Control ..................................................................................................................................................................... 15
2.1-5 - No Power: AYU2 / AYU2L Failure ......................................................................................................................................................... 19
2.1-6 - No Power: AYU2 / AYU2L Replacement ............................................................................................................................................... 20
2.2-1 - LED Blinking: 3x (DC Alert & Communication Error) ............................................................................................................................ 21
2.2-2 - LED Blinking: 3x (Audio Error) - BAX-L (HE-L, HM, HE-H) Board Only ............................................................................................... 27
2.2-3 - LED Blinking: 4x Blinking ...................................................................................................................................................................... 30
2.2-4 - LED Blinking: 5x Blinking (T-CON Error) .............................................................................................................................................. 32
2.2-4. - LED Blinking: 6x Blinking (Backlight Error) .......................................................................................................................................... 34
2.2-7 - LED Blinking: 7x (Temperature Error) ................................................................................................................................................... 36
2.3 - No Sound ................................................................................................................................................................................................. 38
2.3-1 - No Sound: Audio (For All Models) TUS & BAX-L (HE-L, HM, HE-H) Board Only ................................................................................. 39
2.3-2 - No Sound: Main Board Power On Checking (For Main Speaker L&R) for BAX-L (HE-L, HE-H, HM) Board Only ............................... 43
2.3-3 - No Sound: Main Board Power On Checking (For Main Speaker L&R) For BAX-L (HE-L, HE-H, HM) Board Only .............................. 44
2.3-4 - No Sound: HP / Lineout Only for BAX-L (HE-L, HE-H, HM) Board Only .............................................................................................. 50
2.3-5 - No Sound: Tuner ................................................................................................................................................................................... 53
2.4-2 - No Picture: HDMI .................................................................................................................................................................................. 63
2.4-3 - No Picture: HDMI (BAX-L & BAX Board) .............................................................................................................................................. 65
2.4-4 - No Picture: MHL (BAX-L) ...................................................................................................................................................................... 68
2.4-5 - No Picture: RB2 Analog Signal Path ..................................................................................................................................................... 70
2.4-7 - No Picture: Input Skip Function - BAX-L ............................................................................................................................................... 72
2.4-8 - No Picture: LD Models Only ................................................................................................................................................................. 73
2.4-9 - No Picture: All Models ........................................................................................................................................................................... 74
2.5-1 - Side Key Button Malfuction ................................................................................................................................................................... 77
2.5-2 - IR / Remote Commander Malfunction .................................................................................................................................................. 78
2.5-3 - Light Sensor Error ................................................................................................................................................................................. 79
2.6-1 - Network Malfunction: Ethernet (Wired) ................................................................................................................................................. 80
2.7-1 - Wireless Network Malfunction .............................................................................................................................................................. 82
2.8-1 - Bluetooth Malfunction ........................................................................................................................................................................... 84
2.9-1 - Active 3D Glasses Malfunction ............................................................................................................................................................. 85
Chassis: RB2G, HM
3
SECTION 3: POWER BOARD ......................................................................................................................................................................................... 86
3.1 - Power Board: BAX-L (Side A) .................................................................................................................................................................. 86
3.2 - Power Board: BAX-L (Side B) .................................................................................................................................................................. 87
3.3 - Power Board: HJM Mounted Board (Side A) ........................................................................................................................................... 88
3.4 - Power Board: HJM Mounted Board (Side B) ........................................................................................................................................... 89
3.5 - Board Schematic ...................................................................................................................................................................................... 90
3.5 - Board Schematic ...................................................................................................................................................................................... 90
SECTION 4: ELECTRICAL PART LIST ........................................................................................................................................................................ 108
APPENDIX A: ENCRYPTION KEY COMPONENTS ..................................................................................................................................................... A-1
Chassis: RB2G, HM
Chassis: RB2G, HM
CAUTIONS AND WARNINGS
CAUTION
. To reduce the risk of electric shock, do not
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, in case of live chassis.
!
SAFETY-RELATED COMPONENT WARNING!!
shading and
!
mark on the schematic diagrams and the parts list. It is essential that these critical parts be replaced only
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the
original parts and labor warranty.
ATTENTION!!
ainsi.
ALERTE!!
lors de tout dépannage.
!
ATTENTION AUX COMPOSANTS
RELATIFS A LA SECURITE!!
!
sur les schemas de principe, les vues explosees et
les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des
composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par
present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais
fonctionnement suspecte.
Chassis: RB2G, HM
4