Sony KDL-40W5100 / KDL-46W5100 / KDL-46W5150 / KDL-52W5100 / KDL-52W5150 Service Manual ▷ View online
LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL
EX2M
CHASSIS
MODEL NAME
REMOTE COMMANDER
DESTINATION
9-883-827-02
KDL-40W5100
RM-YD027
US/CND
KDL-40W5100
RM-YD027
MX/LATIN
AMERICA
KDL-46W5100
RM-YD027
US/CND
KDL-46W5100
RM-YD027
MX/LATIN
AMERICA
KDL-46W5150
RM-YD027
US/CND
KDL-52W5100
RM-YD027
US/CND
KDL-52W5100
RM-YD027
MX/LATIN
AMERICA
KDL-52W5150
RM-YD027
US/CND
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 5/2009
☛
: UPDATED ITEM
REVISION
DATE
SUBJECT
5/2009
No revisions or updates are applicable at this time.
9/2009
Updated Exploded View Section to remove LCD Panel specifi c information. Replaced page 76.
LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL
EX2M
CHASSIS
MODEL NAME
REMOTE COMMANDER
DESTINATION
9-883-827-02
KDL-40W5100
RM-YD027
US/CND
KDL-40W5100
RM-YD027
MX/LATIN
AMERICA
KDL-46W5100
RM-YD027
US/CND
KDL-46W5100
RM-YD027
MX/LATIN
AMERICA
KDL-46W5150
RM-YD027
US/CND
KDL-52W5100
RM-YD027
US/CND
KDL-52W5100
RM-YD027
MX/LATIN
AMERICA
KDL-52W5150
RM-YD027
US/CND
Self Diagnosis
Supported model
KDL-46W5100
RM-YD027
OPTIONS
GUID
NPUT
CC
DISPLAY
POWER
WIDE
SCENE
MENU
BRAVIA INTERNET
VIDEO
WIDGETS
3
KDL-40W5100/46W5100/46W5150/52W5100/52W5150
KDL-40W5100/46W5100/46W5150/52W5100/52W5150
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION TITLE
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1: DISASSEMBLY ............................................................... 13
1-1. Rear Cover Removal ............................................................ 13
1-1-1. KDL-40W5100/46W5100/46W5150
........................ 13
1-1-2. KDL-52W5100/52W5150
......................................... 14
1-2. Switch Unit Removal ............................................................ 15
1-3. BU Board and Power Board Removal .................................. 16
1-4. Table-Top Stand Assembly and Under Cover Removal ....... 17
1-5. Structural Parts and AC Inlet Removal ................................. 18
1-6. Loudspeakers and Tweeter Removal ................................... 19
1-7. LCD Panel, Illumination Module, HL1M Board, and
HSN Board Removal ............................................................ 20
1-7-1. Cleaning the LCD Panel ............................................ 21
1-7-1. Cleaning the LCD Panel ............................................ 21
WIRE DRESSING ........................................................................ 22
KDL-40W5100 Overall View ................................................ 22
KDL-46W5100/46W5150 Overall View ................................ 23
KDL-52W5100/52W5150 Overall View ................................ 24
KDL-46W5100/46W5150 Overall View ................................ 23
KDL-52W5100/52W5150 Overall View ................................ 24
SECTION 2: SERVICE ADJUSTMENTS ............................................. 32
2-1. Viewing Service Adjustment Data ........................................ 32
2-2. Accessing Service Adjustment Mode ................................... 32
2-3. Using the Remote Commander to View Service Data ......... 32
2-4. Setting the Destination after Replacing the BU Board ......... 33
2-5. Resetting to Factory Defaults ............................................... 33
SECTION 3: DIAGRAMS ..................................................................... 34
3-1. Circuit Boards Location ........................................................ 34
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 34
3-3. Block Diagram
...................................................................... 36
3-4. Video and Signal Flow Diagram ........................................... 37
3-5. Schematics and Supporting Information .............................. 38
BU Board Schematic Diagram (1 of 11) ............................... 38
BU Board Schematic Diagram (2 of 11) ............................... 39
BU Board Schematic Diagram (3 of 11) ............................... 40
BU Board Schematic Diagram (4 of 11) ............................... 41
BU Board Schematic Diagram (5 of 11) ............................... 42
BU Board Schematic Diagram (6 of 11) ............................... 43
BU Board Schematic Diagram (7 of 11) ............................... 44
BU Board Schematic Diagram (8 of 11) ............................... 45
BU Board Schematic Diagram (9 of 11) ............................... 46
BU Board Schematic Diagram (10 of 11) ............................. 47
BU Board Schematic Diagram (11 of 11) ............................. 48
D1N Board Schematic Diagram
BU Board Schematic Diagram (2 of 11) ............................... 39
BU Board Schematic Diagram (3 of 11) ............................... 40
BU Board Schematic Diagram (4 of 11) ............................... 41
BU Board Schematic Diagram (5 of 11) ............................... 42
BU Board Schematic Diagram (6 of 11) ............................... 43
BU Board Schematic Diagram (7 of 11) ............................... 44
BU Board Schematic Diagram (8 of 11) ............................... 45
BU Board Schematic Diagram (9 of 11) ............................... 46
BU Board Schematic Diagram (10 of 11) ............................. 47
BU Board Schematic Diagram (11 of 11) ............................. 48
D1N Board Schematic Diagram
(KDL-40W5100/46W5100/46W5150 Only) .............. 51
D2N Board Schematic Diagram
(KDL-40W5100/46W5100/46W5150 Only) .............. 54
D3N Board Schematic Diagram
(KDL-52W5100/52W5150 Only) .............................. 57
D4N Board Schematic Diagram
(KDL-52W5100/5W5150 Only) ................................ 60
G6N Board Schematic Diagram (1 of 2)
(KDL-40W5100 Only) .............................................. 63
G6N Board Schematic Diagram (2 of 2)
(KDL-40W5100 Only) .............................................. 64
G7N Board Schematic Diagram (KDL-46W5100/46W5150/
52W5100/52W5150 Only) ....................................... 67
HL1M Board Schematic Diagram ......................................... 68
HSN Board Schematic Diagram ........................................... 70
HSN Board Schematic Diagram ........................................... 70
3-6. Semiconductors ................................................................... 71
SECTION 4: EXPLODED VIEWS ........................................................ 72
4-1. Rear Cover Assembly and Table-Top Stand Assembly ....... 72
4-2. Chassis ................................................................................ 73
4-3. Connectors (KDL-40W5100/46W5100/46W5150 Only)
....... 74
4-4. Connectors (KDL-52W5100/52W5150 Only) ....................... 75
4-5. Bezel Assembly and LCD Panel .......................................... 76
4-6. Screw Legend ...................................................................... 77
SECTION 5: ELECTRICAL PARTS LIST ............................................ 78
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
4
KDL-40W5100/46W5100/46W5150/52W5100/52W5150
KDL-40W5100/46W5100/46W5150/52W5100/52W5150
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
120V-240 V AC, 50/60Hz
205W (KDL-40W5100 Only)
240W (KDL-46W5100/46W5150 Only)
300W (KDL-52W5100/52W5150 Only)
240W (KDL-46W5100/46W5150 Only)
300W (KDL-52W5100/52W5150 Only)
Less than 0.1W with 120 V AC
Less than 0.3W with 240 V AC
Less than 0.3W with 240 V AC
Less than 20W
VIDEO (IN) 1/2:
S Video (4-Pin Mini DIN (VIDEO 2 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Video
1.0 Vp-p, 75 ohms unbalanced, sync negative
Audio
500
500
mVrms
(Typical)
Impedance:47
kilohms
COMPONENT IN 1/2:
YP
YP
B
P
R
(Component Video)
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
P
B
:0.7 Vp-p, 75 ohms
P
R
:0.7 Vp-p, 75 ohms
Signal format: 480i, 480p, 720p, 1080i, 1080p
AUDIO
500
500
mVrms
(Typical)
Impedance:
47
kilohms
Power Requirements
Power Consumption (W)
In
Use
(Max)
In Standby
In DAM*
HDMI IN 1/2/3/4:
HDMI:
HDMI:
Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
Audio: Two channel linear PCM 32, 44.1 and
48 kHz, 16, 20 and 24 bits, Dolby Digital
AUDIO (for HDMI IN 1 Only):
500
mVrms
(Typical)
Impedance:
47
kilohms
AUDIO OUT:
500 mVrms (Typical)
DIGITAL AUDIO OUT (OPTICAL):
PCM/Dolby Digital optical signal
PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
Stereo mini jack, 500 mVrms (Typical)
Impedance:
47
kilohms
USB:
MPEG2,
MPEG2,
MP3,
and
JPEG
DLNA:
MPEG2, LPCM, MP3, and JPEG
* Download Acquisition Mode (DAM) is used for software updates and/or collecting data for TV Guide On Screen.
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