Sony KDL-40W3100 / KDL-46W3100 / KDL-52W3100 Service Manual ▷ View online
KDL-40/46/52W3100 (AUS) 8
TABLE OF CONTENTS
SAFETY CHECK-OUT ............................................. 5
SELF DIAGNOSIS FUNCTION ................................ 6
1. DISASSEMBLY ............................................... 1-1
1-1. KDL-40W3100 ....................................................... 1-1
1-1-1.
REAR COVER ASSY REMOVAL ................ 1-1
1-1-2.
STAND ASSY AND ARM ASSY
REMOVAL ...................................................... 1-1
1-1-3.
MULTI BUTTON ASSY AND HW1 BOARD
REMOVAL ...................................................... 1-2
1-1-4.
HW2 BOARD REMOVAL ............................. 1-2
1-1-5.
DF1 BOARD AND GF1 BOARD
REMOVAL ...................................................... 1-3
1-1-6.
FB TOP SHIELD ASSY REMOVAL ............. 1-3
1-1-7.
AG BOARD AND FB2 BOARD
REMOVAL ...................................................... 1-4
1-1-8.
TUAU BOARD REMOVAL ........................... 1-4
1-1-9.
AC INLET, CHASSIS BRACKET AND
STAY REMOVAL ........................................... 1-5
1-1-10. LOUD SPEAKER REMOVAL ....................... 1-5
1-1-11. LCD PANEL, HW3 BOARD AND BEZEL
ASSY REMOVAL ........................................... 1-6
1-2. KDL-46W3100 ....................................................... 1-7
1-2-1.
REAR COVER ASSY REMOVAL ................ 1-7
1-2-2.
STAND ASSY AND ARM ASSY
REMOVAL ...................................................... 1-7
1-2-3.
MULTI BUTTON ASSY AND HW1 BOARD
REMOVAL ...................................................... 1-8
1-2-4.
HW2 BOARD REMOVAL ............................. 1-8
1-2-5.
DF2, DF3 AND GF1 BOARDS
REMOVAL ...................................................... 1-9
1-2-6.
FB TOP SHIELD ASSY REMOVAL ............. 1-9
1-2-7.
AG AND FB2 BOARDS REMOVAL .......... 1-10
1-2-8.
TUAU BOARD REMOVAL ......................... 1-10
1-2-9.
AC INLET, CHASSIS BRACKET AND
STAY REMOVAL ......................................... 1-11
1-2-10. LOUD SPEAKER REMOVAL ..................... 1-11
1-2-11. LCD PANEL, HW3 BOARD AND BEZEL
ASSY REMOVAL ......................................... 1-12
1-3. KDL-52W3100 ..................................................... 1-13
1-3-1.
REAR COVER ASSY REMOVAL .............. 1-13
1-3-2.
STAND ASSY AND ARM ASSY
REMOVAL .................................................... 1-13
1-3-3.
MULTI BUTTON ASSY AND HW1 BOARD
REMOVAL .................................................... 1-14
1-3-4.
HW2 BOARD REMOVAL ........................... 1-14
1-3-5.
DF4, DF5 AND GF2 BOARDS
REMOVAL .................................................... 1-15
1-3-6.
FB TOP SHIELD ASSY REMOVAL ........... 1-15
1-3-7.
AG AND FB2 BOARDS REMOVAL .......... 1-16
1-3-8.
TUAU BOARD REMOVAL ......................... 1-16
1-3-9.
AC INLET, CHASSIS BRACKET AND
STAY REMOVAL ......................................... 1-17
1-3-10. LOUD SPEAKER ASSY REMOVAL ......... 1-17
1-3-11. LCD PANEL, HW3 BOARD AND BEZEL
ASSY REMOVAL ......................................... 1-18
2. SERVICE MODE ADJUSTMENT ................... 2-1
2-1. Go to TV standby condition. .................................. 2-1
2-2. Entering Service Mode ........................................... 2-1
2-3. Change Setting Data for TV ................................... 2-2
2-4. Write data for TVM ................................................ 2-3
2-5. Entering BEM service menu .................................. 2-4
2-6. Change Setting Data for BEM ............................... 2-5
2-7. Write data for BEM ................................................ 2-6
2-8. KDL-40/46/52W3100 Model ................................ 2-7
2-9. How to change shipping condition. ....................... 2-8
3. TROUBLE SHOOTING ................................... 3-1
3-1. No Power (Flow Chart_B) ..................................... 3-2
3-2. Set Reboots ............................................................. 3-3
3-3. SELF DIAGNOSIS ................................................ 3-4
3-3-1.
Flow Chart_C ................................................... 3-5
3-3-2.
POWER OVP (RED 2 Times blink) ............... 3-6
3-3-3.
POWER ERROR (RED 3 Times blink) .......... 3-6
3-3-4.
T-CON ERROR (RED 5 Times blink) ............ 3-7
3-3-5.
BACK LIGHT ERROR
(RED 6 Times blink) ........................................ 3-7
3-3-6.
TEMP ERROR (RED 7 Times blink) ............. 3-8
3-3-7.
AUDIO ERROR (RED 8 Times blink) ........... 3-8
3-3-8.
DTAU ERROR (RED 10 Times blink) ........... 3-9
3-3-9.
BALANCER ERROR
(RED 13 Times blink) .................................... 3-10
3-4. COMMUNICATION ERROR ............................. 3-11
3-5. AUDIO PROBLEM (Flow Chart_D) .................. 3-12
3-6. VIDEO PROBLEM (Flow Chart_E) ................... 3-13
4. DIAGRAMS ..................................................... 4-1
4-1. CIRCUIT BOARDS LOCATION ......................... 4-1
(1)
KDL-40/46W3100 ........................................... 4-1
(2)
KDL-52W3100 ................................................ 4-1
KDL-40/46/52W3100 (AUS) 9
5. EXPLODED VIEWS ........................................ 5-1
5-1. KDL-40W3100 ....................................................... 5-2
5-1-1.
REAR CABINET AND STAND ASSY ......... 5-2
5-1-2.
ARM ASSY AND HW1 AND HW2
BOARDS .......................................................... 5-3
5-1-3.
CHASSIS-1 ...................................................... 5-4
5-1-4.
CHASSIS-2 ...................................................... 5-5
5-1-5.
CHASSIS BRACKET ASSY AND
SPEAKER ........................................................ 5-6
5-1-6.
BEZEL ASSY AND LCD PANEL ................. 5-7
5-2. KDL-46W3100 ....................................................... 5-8
5-2-1.
REAR CABINET AND STAND ASSY ......... 5-8
5-2-2.
ARM ASSY AND HW1 AND HW2
BOARDS .......................................................... 5-9
5-2-3.
CHASSIS-1 .................................................... 5-10
5-2-4.
CHASSIS-2 .................................................... 5-11
5-2-5.
CHASSIS BRACKET ASSY AND
SPEAKER ...................................................... 5-12
5-2-6.
BEZEL ASSY AND LCD PANEL ............... 5-13
5-3. KDL-52W3100 ..................................................... 5-14
5-3-1.
REAR CABINET AND STAND ASSY ....... 5-14
5-3-2.
ARM ASSY AND HW1 AND HW2
BOARDS ........................................................ 5-15
5-3-3.
CHASSIS-1 .................................................... 5-16
5-3-4.
CHASSIS-2 .................................................... 5-17
5-3-5.
CHASSIS BRACKET ASSY AND
SPEAKER ...................................................... 5-18
5-3-6.
BEZEL ASSY AND LCD PANEL ............... 5-19
5-4. PACKING MATERIALS .................................... 5-20
KDL-40/46/52W3100 (AUS) 1-1
1-1. KDL-40W3100
1-1-1. REAR COVER ASSY REMOVAL
SECTION 1
DISASSEMBLY
1-1-2. STAND ASSY AND ARM ASSY REMOVAL
3
Two screws
(+BVTP 3X12)
4
Rear cover
assy (40)
1
Three screws
(+BVTP2 4X16)
1
Three screws
(+BVTP2 4X16)
1
Two screws
(+BVTP2 4X16)
1
Five screws
(+BVTP2 4X16)
1
One screw
(+BVTP2 4X16)
2
Two screws
(+PSW M5X12)
6
One screw
(+BVST 4X8)
7
Holder, stand
5
Stand (ML) assy
7
Holder, stand
1
One screw
(+BVST 3X8)
6
One screw
(+BVST 4X8)
4
Two screws
(+PSW M5X12)
2
Two screws
(+PSW M5X8)
2
Two screws
(+PSW M5X8)
3
ARM L assy
3
ARM R assy
1
One screw
(+BVST 3X8)
4
Two screws
(+PSW M5X12)
KDL-40/46/52W3100 (AUS) 1-2
KDL-40W3100
1-1-3. MULTI BUTTON ASSY AND HW1 BOARD REMOVAL
2
Multi button assy
1
Connector assy
CN7001
3
HW1 board
1-1-4. HW2 BOARD REMOVAL
1
Connector assy
5
Side terminal bracket
6
CARD bracket
4
One screw
(+PSW M3X5)
4
Two screws
(+PSW M3X5)
3
HW2 board
CN7022
2
Two screws
(+BVTP 3X12)
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