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Model
KDL-40W3000 KDL-40W3500 KDL-46W3000 KDL-46W3500 KDL-52W3500
Pages
54
Size
10.63 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40w3000-kdl-40w3500-kdl-46w3000-kdl-46w3500-kd.pdf
Date
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Sony KDL-40W3000 / KDL-40W3500 / KDL-46W3000 / KDL-46W3500 / KDL-52W3500 Service Manual ▷ View online

KDL-40/46W3000, 40/46/52W3500 (K)     8
TABLE OF CONTENTS
SAFETY CHECK-OUT ............................................. 5
SELF DIAGNOSIS FUNCTION ................................ 6
1. DISASSEMBLY ............................................... 1-1
1-1. KDL-40W3000/40W3500 ...................................... 1-1
1-1-1.
REAR COVER ASSY REMOVAL ................ 1-1
1-1-2.
STAND ASSY AND ARM ASSY
REMOVAL ...................................................... 1-1
1-1-3.
MULTI BUTTON ASSY AND
HW1 BOARD REMOVAL ............................. 1-2
1-1-4.
HW2 BOARD REMOVAL ............................. 1-2
1-1-5.
DF1 BOARD AND GF1 BOARD
REMOVAL ...................................................... 1-3
1-1-6.
FB TOP SHIELD ASSY REMOVAL ............. 1-3
1-1-7.
AU BOARD AND FB1 BOARD
REMOVAL ...................................................... 1-4
1-1-8.
TUU2 BOARD REMOVAL ............................ 1-4
1-1-9.
AC INLET, CHASSIS BRACKET AND
STAY REMOVAL ........................................... 1-5
1-1-10. LOUD SPEAKER REMOVAL ....................... 1-5
1-1-11. LCD PANEL, HW3 BOARD AND
BEZEL ASSY REMOVAL ............................. 1-6
1-2. KDL-46W3000/46W3500 ...................................... 1-7
1-2-1.
REAR COVER ASSY REMOVAL ................ 1-7
1-2-2.
STAND ASSY AND ARM ASSY
REMOVAL ...................................................... 1-7
1-2-3.
MULTI BUTTON ASSY AND
HW1 BOARD REMOVAL ............................. 1-8
1-2-4.
HW2 BOARD REMOVAL ............................. 1-8
1-2-5.
DF2, DF3 AND GF1 BOARDS
REMOVAL ...................................................... 1-9
1-2-6.
FB TOP SHIELD ASSY REMOVAL ............. 1-9
1-2-7.
AU AND FB1 BOARDS REMOVAL .......... 1-10
1-2-8.
TUU2 BOARD REMOVAL .......................... 1-10
1-2-9.
AC INLET, CHASSIS BRACKET AND
STAY REMOVAL ......................................... 1-11
1-2-10. LOUD SPEAKER REMOVAL ..................... 1-11
1-2-11. LCD PANEL, HW3 BOARD AND BEZEL
ASSY REMOVAL ......................................... 1-12
1-3. KDL-52W3500 ..................................................... 1-13
1-3-1.
REAR COVER ASSY REMOVAL .............. 1-13
1-3-2.
STAND ASSY AND ARM ASSY
REMOVAL .................................................... 1-13
1-3-3.
MULTI BUTTON ASSY AND
HW1 BOARD REMOVAL ........................... 1-14
1-3-4.
HW2 BOARD REMOVAL ........................... 1-14
1-3-5.
DF4, DF5 AND GF2 BOARDS
REMOVAL .................................................... 1-15
1-3-6.
FB TOP SHIELD ASSY REMOVAL ........... 1-15
1-3-7.
AU AND FB1 BOARDS REMOVAL .......... 1-16
1-3-8.
TUU2 BOARD REMOVAL .......................... 1-16
1-3-9.
AC INLET, CHASSIS BRACKET AND
STAY REMOVAL ......................................... 1-17
1-3-10. LOUD SPEAKER ASSY REMOVAL ......... 1-17
1-3-11. LCD PANEL, HW3 BOARD AND
BEZEL ASSY REMOVAL ........................... 1-18
2. SERVICE ADJUSTMENTS ............................. 2-1
2-1. REMOTE ADJUSTMENT BUTTONS AND
INDICARORS ........................................................ 2-1
2-2. ACCESSING SERVICE ADJUSTMENTS .......... 2-1
2-3. UPDATING MODEL INFORMATION AFTER
REPLACING THE FB1 BOARD .......................... 2-2
3. DIAGRAMS ..................................................... 3-1
3-1. CIRCUIT BOARDS LOCATION ......................... 3-1
(1)
KDL-40/46W3000, 40/46W3500 .................... 3-1
(2)
KDL-52W3500 ................................................ 3-1
4. EXPLODED VIEWS ........................................ 4-1
4-1. KDL-40W3000/40W3500 ...................................... 4-2
4-1-1.
REAR COVER ASSY AND STAND ASSY .. 4-2
4-1-2.
ARM ASSY AND HW1 AND
HW2 BOARDS ................................................ 4-3
4-1-3.
CHASSIS-1 ...................................................... 4-4
4-1-4.
CHASSIS-2 ...................................................... 4-5
4-1-5.
CHASSIS BRACKET ASSY AND
SPEAKER ........................................................ 4-6
4-1-6.
BEZEL ASSY AND LCD PANEL ................. 4-7
4-1-7.
CONNECTOR ASSY ...................................... 4-8
4-2. KDL-46W3000/46W3500 ...................................... 4-9
4-2-1.
REAR COVER ASSY AND STAND ASSY .. 4-9
4-2-2.
ARM ASSY AND HW1 AND
HW2 BOARDS .............................................. 4-10
4-2-3.
CHASSIS-1 .................................................... 4-11
4-2-4.
CHASSIS-2 .................................................... 4-12
4-2-5.
CHASSIS BRACKET ASSY AND
SPEAKER ...................................................... 4-13
4-2-6.
BEZEL ASSY AND LCD PANEL ............... 4-14
4-2-7.
CONNECTOR ASSY .................................... 4-15
4-3. KDL-52W3500 ..................................................... 4-16
4-3-1.
REAR COVER ASSY AND
STAND ASSY ............................................... 4-16
4-3-2.
ARM ASSY AND HW1 AND
HW2 BOARDS .............................................. 4-17
4-3-3.
CHASSIS-1 .................................................... 4-18
4-3-4.
CHASSIS-2 .................................................... 4-19
4-3-5.
CHASSIS BRACKET ASSY AND
SPEAKER ...................................................... 4-20
4-3-6.
BEZEL ASSY AND LCD PANEL ............... 4-21
4-3-7.
CONNECTOR ASSY .................................... 4-22
4-4. PACKING MATERIALS .................................... 4-23
KDL-40/46W3000, 40/46/52W3500 (K)     1-1
SECTION 1
DISASSEMBLY
3
 Two screws
    (+BVTP 3X12)
4
 Rear cover 
     assy
1
 Four screws
    (+BVTP2 4X16)
1
 Three screws
    (+BVTP2 4X16)
1
 Two screws
    (+BVTP2 4X16)
1
 Six screws
    (+BVTP2 4X16)
2
 Two screws
    (+PSW M5X12)
qa
 Two screws
    (+BVST 4X8)
qs
 Stand holder
2
Stand (ML-B) assy (KDL-40W3000)
Stand (ML) assy (KDL-40W3500)
0
 Stand holder
3
 Two screws
    (+BVST 3X8)
9
 Two screws
    (+BVST 4X8)
1
 Four screws
    (+PSW M5X12)
4
 Two screws
    (+PSW M5X8)
7
 Two screws
    (+PSW M5X8)
5
 ARM L assy
8
 ARM R assy
6
 Two screws
    (+BVST 3X8)
1-1. KDL-40W3000/40W3500
1-1-1. REAR COVER ASSY REMOVAL
1-1-2. STAND ASSY AND ARM ASSY REMOVAL
KDL-40/46W3000, 40/46/52W3500 (K)     1-2
KDL-40W3000/40W3500
1-1-3. MULTI BUTTON ASSY AND HW1 BOARD REMOVAL
1-1-4. HW2 BOARD REMOVAL
3
 Multi button
1
 Connector assy
CN7001
4
 HW1 board
2
 Button cover
1
 Connector assy
6
 Side terminal bracket assy
7
 CARD bracket assy
3
 One screw
    (+PSW M3X5)
5
 Two screws
    (+PSW M3X5)
4
 HW2 board
CN7022
2
 Two screws
    (+BVTP 3X12)
KDL-40/46W3000, 40/46/52W3500 (K)     1-3
Claws
Hooks
Claw
CN6708
4
 Connector assy
CN6707
CN6600
5
 Four screws
    (+PSW 3SG)
CN6153
1
 Connector assy
2
 Four screws
    (+PSW 3SG)
1
 Connector assy
3
 GF1 board
CN6502
1
 Connector assy
6
 DF1 board
7
 GFD bracket assy
CN5601
FB1 board
7
 Lead wire with 
   connector (LVDS)
6
 One screw
    (+PSW M3X5)
3
 Two screws
    (+BVST 3X8)
1
 Four screws
    (+PSW M3X5)
3
 One screw
    (+BVST 3X8)
3
 One screw (+BVST 3X8)
2
 Two screws (HEX)
4
FG clamp
5
 FB top shield assy
KDL-40W3000/40W3500
1-1-5. DF1 BOARD AND GF1 BOARD REMOVAL
1-1-6. FB TOP SHIELD ASSY REMOVAL
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