DOWNLOAD Sony KDL-40VL160 / KDL-46VL160 Service Manual ↓ Size: 10.33 MB | Pages: 110 in PDF or view online for FREE

Model
KDL-40VL160 KDL-46VL160
Pages
110
Size
10.33 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40vl160-kdl-46vl160.pdf
Date

Sony KDL-40VL160 / KDL-46VL160 Service Manual ▷ View online

LCD DIGITAL COLOR TELEVISION
 SERVICE MANUAL 
EX1
 
CHASSIS
 
MODEL NAME 
REMOTE COMMANDER 
DESTINATION  
9-883-820-02
KDL-40VL160
 RM-YD024 
US
KDL-40VL160
 RM-YD024  CANADA
KDL-46VL160
 RM-YD024 
US
KDL-46VL160
 RM-YD024  CANADA
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE:  4/2009
: UPDATED ITEM
REVISION 
DATE 
  SUBJECT     
4/2009 
 
 
 
No revisions or updates are applicable at this time.
9/2009 
 
 
 
Updated Exploded View Section to remove LCD Panel specifi c information. Replaced pages 83 & 85.
LCD DIGITAL COLOR TELEVISION
 SERVICE MANUAL 
EX1
 
CHASSIS
 
MODEL NAME 
REMOTE COMMANDER 
DESTINATION  
9-883-820-02
KDL-40VL160
 RM-YD024 
US
KDL-40VL160
 RM-YD024  CANADA
KDL-46VL160
 RM-YD024 
US
KDL-46VL160
 RM-YD024  CANADA
Self Diagnosis
Supported model
KDL-46VL160 
RM-YD024
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KDL-40VL160/46VL160
KDL-40VL160/46VL160
TABLE OF CONTENTS
SECTION TITLE   
PAGE
SECTION TITLE   
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1:  DISASSEMBLY ............................................................... 13
1-1.  Rear Cover and Switch Unit (Contains H1 Board) 
Removal ............................................................................... 13
1-2.  Side Jack Bracket, BU Bracket, BU
 
Shield and
 BU Board Removal ............................................................. 13
1-3.  G4 (Power Unit) Board and D3Z Board Removal  ............... 14
1-4.  Table-Top Stand and Under Cover Removal ........................ 14
1-5.  AC Inlet and AC Bracket Removal ....................................... 15
1-6.  Speakers, Under Bar, Screw Caps, H3V Board, and 
H4 Board Removal ............................................................... 15
1-7.  VESA Frames and Bottom Bracket Removal ....................... 15
1-8. LCD Panel Removal 
............................................................. 16
1-8-1. Cleaning 
the 
LCD 
Panel 
.......................................... 16
1-9.  Baffl es, IR Guide and Clear Panel Removal ........................ 17
WIRE DRESSING ........................................................................ 18
KDL-40VL160 ONLY ............................................................ 18
KDL-46VL160 ONLY ............................................................ 36
SECTION 2:  SERVICE ADJUSTMENTS ............................................. 53
2-1.  Viewing Service Adjustment Data ........................................ 53
2-2. Accessing Service Adjustment Mode ................................... 53
2-3.  Viewing the Service Menus .................................................. 53
2-4.  Using the Remote Commander to View Service Data ......... 54
2-5.  Resetting to Factory Defaults ............................................... 54
SECTION 3:  DIAGRAMS ..................................................................... 55
3-1. Circuit Boards Location ........................................................ 55
3-2.  Printed Wiring Boards and 
Schematic Diagrams Information ......................................... 55
3-3. Block Diagram 
...................................................................... 57
3-4. Schematics and Supporting Information .............................. 58
BU Board Schematic Diagram (1 of 12) ............................... 58
BU Board Schematic Diagram (2 of 12) ............................... 59
BU Board Schematic Diagram (3 of 12) ............................... 60
BU Board Schematic Diagram (4 of 12) ............................... 61
BU Board Schematic Diagram (5 of 12) ............................... 62
BU Board Schematic Diagram (6 of 12) ............................... 63
BU Board Schematic Diagram (7 of 12) ............................... 64
BU Board Schematic Diagram (8 of 12) ............................... 65
BU Board Schematic Diagram (9 of 12) ............................... 66
BU Board Schematic Diagram (10 of 12) ............................. 67
BU Board Schematic Diagram (11 of 12) ............................. 68
BU Board Schematic Diagram (12 of 12) ............................. 69
D3Z-40 Board Schematic Diagram 
(KDL-40VL160 ONLY) ............................................. 71
D3Z-46 Board Schematic Diagram 
(KDL-46VL160 ONLY) ............................................. 72
G4 Board Schematic Diagram  ............................................ 74
H3V Board Schematic Diagram ........................................... 77
H4 Board Schematic Diagram .............................................. 79
3-5. Semiconductors ................................................................... 81
SECTION 4:  EXPLODED VIEWS ........................................................ 82
4-1.  Rear Cover Assembly and Table-Top Stand Assembly  ....... 82
4-2. Chassis ................................................................................ 83
4-3. Connectors 
........................................................................... 84
4-4.  Bezel Assembly and LCD Panel .......................................... 85
4-5. Screw Legend ...................................................................... 86
SECTION 5:  ELECTRICAL PARTS LIST ............................................ 87
APPENDIX A:  ENCRYPTION KEY COMPONENTS ..........................A-1
4
KDL-40VL160/46VL160
KDL-40VL160/46VL160
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
120-240 V AC, 50/60Hz
255W (KDL-40VL160 Only)
285W (KDL-46VL160 Only)
Less than 30W
Less than 0.1W (120 V AC)
Less than 0.4W (240 V AC)
VIDEO (IN) 1/2/3:
 
S VIDEO (4-Pin Mini DIN (VIDEO 1 Only)
 
 
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative 
 
 
C: 0.286 Vp-p (Burst signal), 75 ohms
 VIDEO
 
 
1 Vp-p, 75 ohms unbalanced, sync negative 
 AUDIO
   500 
mVrms 
(Typical)
   Impedance: 
47 
kilohms
COMPONENT IN 1/2:
 YP
B
P
R
 (Component Video)
 
 
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
 
 
P
B
: 0.7 Vp-p, 75 ohms
 
 
P
: 0.7 Vp-p, 75 ohms
 
 
Signal format: 480i, 480p, 720p, 1080i, 1080p
 AUDIO
   500 
mVrms 
(Typical) 
   Impedance: 
47 
kilohms
Power Requirements
Power Consumption (W)
 In 
Use 
(Max)
In DAM
In Standby 
HDMI IN 1/2/3/4:
HDMI
Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
 
 
Audio: Two channel linear PCM 32, 44.1 and 
 
 
 
    48 kHz, 16, 20 and 24 bits, Dolby Digital
AUDIO (for HDMI IN 4 only):
   500 
mVrms 
(Typical)
   Impedance: 
47 
kilohms
AUDIO OUT:
 500 
mVrms 
(Typical)
DIGITAL AUDIO OUT (OPTICAL):
 
PCM/Dolby Digital optical signal
PC IN:
 
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
 
Stereo mini jack, 500 mVrms (Typical)
 Impedance: 
47 
kilohms
LAN (10/100):
 10 
BASE-T/100-TX 
Connector
DMPORT:
 VIDEO
 
 
1 Vp-p, 75 ohms unbalanced, sync negative 
 
AUDIO
   500 
mVrms 
(Typical)
   Impedance:47 
kilohms
USB:
 Hi-Speed 
USB
Licensing Information
Macintosh is a trademark of Apple Inc., 
registered in the U.S. and other countries. 
HDMI, the HDMI logo and High-Definition 
Multimedia Interface are trademarks or 
registered trademarks of HDMI Licensing, 
LLC.
Fergason Patent Properties, LLC:  
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
Manufactured under license from Dolby 
Laboratories. Dolby and the double-D symbol 
are trademarks of Dolby Laboratories.
In the United States, TV Guide and other 
related marks are registered marks of 
Gemstar-TV Guide International, Inc. and/or 
one of its affiliates. In Canada, TV Guide is a 
registered mark of Transcontinental Inc., and is 
used under license by Gemstar-TV Guide 
International, Inc.
The TV Guide On Screen system is 
manufactured under license from Gemstar-TV 
Guide International, Inc. and/or one of its 
affiliates.
The TV Guide On Screen system is protected 
by one or more of the following United States 
patents 4,908,713; 6,498,895; 6,850,693; 
6,396,546; 5,940,073; 6,239,794 to 
Gemstar-TV Guide International, Inc. and/or 
its subsidiaries.
Gemstar-TV Guide International Inc. and/or its 
related affiliates are not in any way liable for 
the accuracy or availability of the program 
schedule information or other data in the TV 
Guide On Screen system and cannot guarantee 
service availability in your area. In no event 
shall Gemstar-TV Guide International, Inc. 
and/or its related affiliates be liable for any 
damages in connection with the accuracy or 
availability of the program schedule 
information or other data in the TV Guide On 
Screen system.
Blu-ray Disc is a trademark.
“BRAVIA” and 
, S-Force, 
Motionflow, BRAVIA Sync, 
 , DMe
x
,
MICRO VAULT, and “x.v. Color” are 
trademarks or registered marks of Sony 
Corporation.
“XrossMediaBar” is a trademark of Sony 
Corporation. “XMB” is a trademark of Sony 
Corporation and Sony Computer 
Entertainment Inc.
“PLAYSTATION” is a registered trademark 
and “PS3” is a trademark of Sony Computer 
Entertainment Inc.
Adobe is a registered trademark or a trademark 
of Adobe Systems Incorporated in United 
States and/or other countries.
DLNA
®
, the DLNA Logo and DLNA 
CERTIFIED™ are trademarks, service marks, 
or certification marks of the Digital Living 
Network Alliance.
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Sony KDL-40VL160 / KDL-46VL160 Service Manual ▷ Download

  • DOWNLOAD Sony KDL-40VL160 / KDL-46VL160 Service Manual ↓ Size: 10.33 MB | Pages: 110 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony KDL-40VL160 / KDL-46VL160 in PDF for free, which will help you to disassemble, recover, fix and repair Sony KDL-40VL160 / KDL-46VL160 TV. Information contained in Sony KDL-40VL160 / KDL-46VL160 Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.