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HISTORY
Model Name: KDL-40/46/52V4000
SERVICE MANUAL
SERVICE MANUAL
Click on Page Number to display details of change
Date
Part Number
Description of Revisions
Version
2008.05
9-883-400-01
Original Manual
1.0
2008.06
9-883-400-02
IP5 board removal (
P11
)
Block diagrams (
P15
).
Addition of inverter board part numbers (
P46
).
2.0
2008.07
9-883-400-03
Change of Bottom Panel part numbers to Assem-
bly numbers (
bly numbers (
P45
).
3.0
2008.10
9-883-400-04
Addition of TT codes for VE Panels. (
P14
)
4.0
2009.04
9-883-400-05
MDF-61 Connector caution note update (
APP
)
5.0
- 1 -
SERVICE MANUAL
EG1L-L
CHASSIS
MODEL
DEST
RM-ED013
FLAT PANEL COLOR TV
KDL-40V4000
OIRT / UK / WE
KDL-46V4000
OIRT / UK / WE
KDL-52V4000
OIRT / UK / WE
MODEL
DEST
- 2 -
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1. GENERAL ...................................................................
3
Caution ................................................................
3
Specifications .....................................................
5
Connectors ..........................................................
6
Self Diagnosis .....................................................
8
2. DISASSEMBLY
2-1.
Rear Cover Removal ..........................................
9
2-2.
Stand Removal ...................................................
9
2-3.
Loudspeaker Removal ........................................
9
2-4.
Side Jack Bracket Assy Removal ......................
9
2-5.
BE2 Board Removal ...........................................
10
2-6.
D4 Board Removal (52 inches) ..........................
10
2-7.
D5 Board Removal (52 inches) ..........................
10
2-8.
G5 Board Removal (52 inches) ..........................
10
2-9.
H3E Board Removal ..........................................
11
2-10. H4 Board Removal .............................................
11
2-11. IP5 Board Removal (40/46 inches) ....................
11
3. ADJUSTMENTS
3-1.
How to enter the Service Mode ........................
12
3-2.
Product Version .................................................
12
3-3.
Service Config ...................................................
12
3-3-1. Set-Up ..............................................................
13
3-3-2. Sound ...............................................................
13
3-3-3. IF Adjust ..........................................................
13
3-3-4. White Balance .................................................
13
3-4.
Error Menu ........................................................
13
3-5.
TT Mode ............................................................
14
4. DIAGRAMS
4-1.
Block Diagrams ..................................................
15
4-2.
Circuit Board Location .......................................
16
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
16
BE2 Board Schematic Diagram .........................
17
D4 Board Schematic Diagram (52 inches) ........
32
D5 Board Schematic Diagram (52 inches) ........
33
G5 Board Schematic Diagram (52 inches) ........
34
H3E Board Schematic Diagram .........................
33
H4 Board Schematic Diagram ...........................
33
IP5 Board Schematic Diagram (40/46 inches) ..
35
BE2 Printed Wiring Board .................................
37
D4 Printed Wiring Board (52 inches) ................
39
D5 Printed Wiring Board (52 inches) ................
40
G5 Printed Wiring Board (52 inches) ................
41
H3E Printed Wiring Board .................................
40
H4 Printed Wiring Board ...................................
40
IP5 Printed Wiring Board (40/46 inches) ..........
43
5. EXPLODED VIEWS
5-1.
Chassis ................................................................
45
5-2.
Bezel ...................................................................
47
5-3.
Rear Cover & Power Supply Cords ...................
48
6. ELECTRICAL PARTS LIST .................................. 49
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
ON
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
- 3 -
SECTION 1 GENERAL
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards
example 1
example 2
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the following part numbers :
the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
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CAUTION
SECTION 1 GENERAL