DOWNLOAD Sony KDL-40S504 / KDL-46S504 Service Manual ↓ Size: 11.5 MB | Pages: 64 in PDF or view online for FREE

Model
KDL-40S504 KDL-46S504
Pages
64
Size
11.5 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40s504-kdl-46s504.pdf
Date

Sony KDL-40S504 / KDL-46S504 Service Manual ▷ View online

KDL-40S504/46S504
KDL-40S504/46S504
45 
Components not identifi ed by a part number or 
description are not stocked because they are seldom 
required for routine service.
The component parts of an assembly are indicated by the 
reference numbers in the far right column of the parts list 
and within the dotted lines of the diagram.
Items marked with an asterisk are not stocked since 
they are seldom required for routine service.  Expect 
some delay when ordering  these components.
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
4-2. CHASSIS
53 
52 
51 
54 
54 
KDL-40S504 Only 
KDL-46S504 Only 
55 
 
54 
A-1660-720-A 
IP1 BOARD, COMPLETE
  
 
(KDL-40S504 
Only)
54 
A-1660-728-C 
IP2 BOARD, COMPLETE
  
 
(KDL-46S504 
Only)
  
55 
1-487-232-11 
SWITCH UNIT (Contains HSW3 Board)
 
 
2-580-628-01 
SCREW, +BVST 3X6
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
  
51 
4-128-539-01 
BRACKET, SIDE JACK
    
  52 
A-1727-312-A 
BM3 BOARD, COMPLETE
  
 
(KDL-40S504 
Only)
    
  52 
A-1727-311-A 
BM3 BOARD, COMPLETE
  
 
(KDL-46S504 
Only)
 53 
8-597-686-00  TUNER, 
FSS-BTF-CA431T
KDL-40S504/46S504
KDL-40S504/46S504
46 
Components not identifi ed by a part number or 
description are not stocked because they are seldom 
required for routine service.
The component parts of an assembly are indicated by the 
reference numbers in the far right column of the parts list 
and within the dotted lines of the diagram.
Items marked with an asterisk are not stocked since 
they are seldom required for routine service.  Expect 
some delay when ordering  these components.
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
4-3. CONNECTORS
 
151 
1-836-500-11 
(LVDS) LEAD WIRE WITH CONNECTOR
  
 
(KDL-40S504 
Only)
  
151 
1-836-499-11 
(LVDS) LEAD WIRE WITH CONNECTOR
  
 
(KDL-46S504 
Only)
  
152 
1-910-055-33 
CONN ASSY, 20P MM CRIMP 1145
  
 
(KDL-40S504 
Only)
  
152 
1-910-055-35 
CONN ASSY, 20P MM CRIMP 1280
  
 
(KDL-46S504 
Only)
  
153 
1-910-055-54 
CONN ASSY, 5P MM CRIMP 260
  
 
(KDL-40S504 
Only)
  
153 
1-910-055-53 
CONN ASSY, 5P MM CRIMP 175
  
 
(KDL-46S504 
Only)
  
154 
1-910-055-39 
CONN ASSY, 13P MM CRIMP 260
  
155 
1-910-055-45 
CONN ASSY, 4P SPEAKER FASTON
  
 
(KDL-40S504 
Only)
  
155 
1-910-055-46 
CONN ASSY, 4P SPEAKER FASTON
  
 
(KDL-46S504 
Only)
  
156 
1-910-048-07 
CONN ASSY, 7P MM CRIMP 250
  
 
(KDL-40S504 
Only)
  
156 
1-910-055-57 
CONN ASSY, 7P MM CRIMP 360
  
 
(KDL-46S504 
Only)
* 157 
1-836-420-11  CONNECTOR 
ASSY, 
MDF61
  
 
(KDL-40S504 
Only)
* 157 
1-836-419-11  CONNECTOR 
ASSY, 
MDF61
  
 
(KDL-46S504 
Only)
  
2-580-628-01  SCREW, 
+BVST 
3X6
151
152
154
155
157
153
156
INV
POWER UNIT
(IP1/IP2)
TCON
HLR1
BM3
3004
1004
9102
1002
2000
6151
6154
6700
6000
SWITCH UNIT
SP
SP
6156
6701
HSR
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
KDL-40S504/46S504
KDL-40S504/46S504
47 
Components not identifi ed by a part number or 
description are not stocked because they are seldom 
required for routine service.
The component parts of an assembly are indicated by the 
reference numbers in the far right column of the parts list 
and within the dotted lines of the diagram.
Items marked with an asterisk are not stocked since 
they are seldom required for routine service.  Expect 
some delay when ordering  these components.
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
4-4.  BEZEL ASSEMBLY AND LCD PANEL
 201 
X-2515-180-1  BEZEL 
ASSY 
(40)
  
 
(KDL-40S504 
Only)
 201 
X-2515-181-1  BEZEL 
ASSY 
(46)
  
 
(KDL-46S504 
Only)
 202 
1-826-648-11  LOUD 
SPEAKER 
(4.2X15CM)
  
 
(KDL-40S504 
Only)
 202 
1-858-170-11  LOUDSPEAKER
  
 
(KDL-46S504 
Only)
  
203 
4-124-430-02 
GUIDE, IR (C)
  
204 
A-1735-554-A 
HSR BOARD, MOUNTED
  
205 
4-124-429-01 
GUIDE, LED (C)
 
206 
A-1650-550-A 
HLR1 BOARD, MOUNTED
  
207 
4-124-405-02 
BAR, UNDER (S)
  
 
(KDL-40S504 
Only)
  
207 
4-124-404-01 
BAR, UNDER (M)
  
 
(KDL-46S504 
Only)
 
208 
N/A 
LCD PANEL (40INCH FHD TFT)
  
 
(KDL-40S504 
Only)
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
208 
N/A 
LCD PANEL (46INCH FHD TFT)
  
 
(KDL-46S504 
Only)
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
209 
4-140-145-01 
SHEET, INSULATING (IP1)
  
 
(KDL-40S504 
Only)
 
 
MUST BE REPLACED WHEN REPLACING LCD PANEL
  
209 
4-140-146-01 
SHEET, INSULATING (IP2)
  
 
(KDL-46S504 
Only)
 
 
MUST BE REPLACED WHEN REPLACING LCD PANEL
  
 
2-580-640-01 
SCREW, +BVTP2 4X16
  
7-685-648-79  SCREW, 
+BVTP 
3X12 
TYPE2 
IT-3
  
2-580-606-01  SCREW, 
+PSW 
M5X8
  
 
(KDL-46S504 
Only)
  
 
2-580-600-01 
SCREW, +PSW M4X8
  
 
(KDL-40S504 
Only)
  
2-580-628-01  SCREW, 
+BVST 
3X6
KDL-40S504 Only
KDL-46S504 Only
201
202
202
207
208
209
203
205
206
204
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
 48 
KDL-40S504/46S504
KDL-40S504/46S504
4-5. SCREW LEGEND
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
KDL-40S504
P/N
DESCRIPTION
REMARKS
TOTAL 
2-580-640-01
SCREW, +BVTP2 4X16
PNL-2 BOTTOM FRAME-3 UNDER BAR-1 RC-18
24
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
MAIN BRACKET-1 RC-2 VESA-4 IR-1
8
7-685-646-79
SCREW, +BVTP 3X8  TYPE2 IT-3
NOT IN THIS MODEL
0
2-580-607-01
SCREW, +PSW M5X12
NOT IN THIS MODEL
0
2-580-606-01
SCREW, +PSW M5X8
NOT IN THIS MODEL
0
2-580-602-01
SCREW, +PSW M4X12
RC-4
4
2-580-600-01
SCREW, +PSW M4X8
SPINE-8
8
2-580-639-01
SCREW, +BVTP2 4X12
TABLE-TOP STAND BASE-8
8
2-580-628-01
SCREW, +BVST 3X6
BM3-9 IP1-5 IP BRACKET-2 LVDS HOLDER-1
17
KDL-46S504
P/N
DESCRIPTION
REMARKS
TOTAL 
2-580-640-01
SCREW, +BVTP2 4X16
BOTTOM FRAME-3 PNL-2 UNDER BAR-1 RC-20
26
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
MAIN BRACKET-1 RC-2 VESA-4 IR-1
8
7-685-646-79
SCREW, +BVTP 3X8  TYPE2 IT-3
TABLE-TOP STAND BASE-7
7
2-580-607-01
SCREW, +PSW M5X12
TABLE-TOP STAND BASE-6
6
2-580-606-01
SCREW, +PSW M5X8
SPINE-6 CENTER FRAME-2 BOTTOM FRAME-1
9
2-580-602-01
SCREW, +PSW M4X12
RC-4
4
2-580-600-01
SCREW, +PSW M4X8
NOT IN THIS MODEL
0
2-580-639-01
SCREW, +BVTP2 4X12
NOT IN THIS MODEL
0
2-580-628-01
SCREW, +BVST 3X6
BM3-9 IP2-6 LVDS HOLDER-1 G FRAME-1 
17
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