DOWNLOAD Sony KDL-40NX725 / KDL-55NX725 / KDL-60NX725 Service Manual ↓ Size: 11.3 MB | Pages: 81 in PDF or view online for FREE

Model
KDL-40NX725 KDL-55NX725 KDL-60NX725
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81
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11.3 MB
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PDF
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Service Manual
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Device
TV
File
kdl-40nx725-kdl-55nx725-kdl-60nx725.pdf
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Sony KDL-40NX725 / KDL-55NX725 / KDL-60NX725 Service Manual ▷ View online

KDL-40NX725/55NX725/60NX725 31
SECTION 4 - TROUBLESHOOTING
TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location. 
Before you make the service call…
1.  Confirm the symptom from the customer.

2.  Select that symptom from the chart.
   ▲
3.  Bring the primary component listed for that symptom.
3D LAN Power
Audio
2X     3X    4X*
4X**    5X     6X    7X    8X    10X
No 
WIFI
Dead set
No Video   
Whole 
Screen 
Distortion
Isolated 
Area 
Distortion   
No 3D
No Audio   
Main Board
 
*
Power Supply
 
HEM2
Service Bulletin
(See Appendix Section)
Software Update
LD
LCD Panel
TCON
WLAN
4.  Follow the associated flowcharts in the Training Manual to isolate the board.
Board Reference 
* Immediate Shutdown After Power ON & 7X
4X** No Backlight before Shut OFF
BLUE Triangle: (Secondary) Possible defective part
5. Chart Color Code
RED DOT: (Primary) Most likely defective part  
*NOTE: REFER TO LCD PANEL SERVICE MANUAL IN REFERENCE 
LIBRARY DATABASE FOR CORRECT REPLACEMENT PARTS BASED 
ON SERIAL NUMBER.
▲* 
Sharp Vertical or Horizontal Lines, Missing Pixels
4X* Momentary Backlight before Shut OFF
Video                  
Protection Modes
This Triage document is for general reference purposes. To access the most recent version of the Triage documents for the models listed in this 
manual, login into the Sony Authorized Servicer Portal at 
http://www.sony.com/asp
.
KDL-40NX725/55NX725/60NX725 32
SECTION 4 - TROUBLESHOOTING
PROTECTION SHUTDOWN
Self Diagnosis
Supported model
Critical voltages and circuit operations are monitored by the CPU 
on the Main Board. If a fault is detected the Self-Diagnostic function 
in the TV will force the TV to shut down by the CPU. The monitored 
circuit in which the fault occurred will cause the CPU to flash the 
standby LED in groups of repeating sequences. The number of 
blinks in these groups identifies which voltage or circuit caused the 
protection event. 
Not all of the available protect codes are used in every model. For 
example, models that are LED backlit do not use the 4-blink balancer 
error as this circuit is found in models that are backlit with fluorescent 
lamps. The information in this section contains the protect circuits and 
diagnostics codes used in the models listed in this manual. 
“Figure 
4-3. Diagnostic Table” on page 34
 provides guidance in locating the 
possible component causing the shutdown.
STANDBY LED FLASH COUNT
Ambient Sensor/ 
(IR) Infrared Receiver
Picture Off /
Timer LED 
Standby LED
Power LED
FIGURE 4-1.  LED DISPLAY
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
FIGURE 4-2.  BLINK COUNT
KDL-40NX725/55NX725/60NX725 33
SECTION 4 - TROUBLESHOOTING
2X Blink - Main Power Error
A loss of REG12V from the power supply triggers this protect event. 
The usual cause is a failure of the main switching supply. In some 
instances, excessive loading on the secondary supply lines can 
cause the switching regulator to stop, or fail again, if a replacement 
board is installed.
3X Blink- DC Regulator/Audio Error
The Audio error can occur due on of the following error conditions.
 
● Defective DC Regulator on Main Board
 
● Defective Audio Amplifier (Main Board)
 
● Loss of AU12V (Open F4200 on Main Board)
 
● Loss of AU12V (Open Fuse on Power Supply Board)
In most cases, replacement of the main board will remedy a 3X error. 
4X Blink – Balancer Error
The 4X error code is only used on models incorporating local 
dimming LED backlighting. If a failure occurs on the LD board or one 
of the LED’s fails in the panel the TV will shut down and display this 
diagnostic code. Models using conventional non-local dimming LED 
backlighting do not utilize this error code.
5X Blink - TCON Error
The 5X blink protection mode indicates a communications error 
between the TCON Board and the X-Reality microprocessor on the 
Main Board. If the TCON is available for replacement, replace the 
TCON. If the TCON is not available, the LCD panel must be replaced 
since the TCON circuit is part of the LCD panel assembly. In rare 
cases a loose or defective LVDS cable could also be the cause. 
6X Blink - Converter System Failure
If the converter circuit (located on the power supply board) fails to 
start or shuts down due to an over-voltage or over-current condition, 
the unit will shut down and generate a 6X error code. The diagnostic 
page labels this as a “Backlight Failure” even though the backlights 
are not a source of the problem.
7X Blink – Temperature Error
If the temperature inside the television becomes excessive, the 
temperature  sensor  (located  on  the  BATL  board)  notifies  the  unit 
to shut down and display a 7X error. Excessive temperature errors 
will always occur when the unit has been running a while and can 
be caused by excessive ambient heat or improper ventilation of the 
television.
If the television shuts down immediately, this can be caused by a 
defective temperature sensing IC or failure of the communications 
bus between the IC and the microprocessor. Replacement of the 
main board is necessary.
8X Blink – Not listed in Self Check
8X blink code is mainly used during TV software development. Look 
in TV’s service SELF CHECK for error code history and notice at the 
bottom of the list WDT (Watch Dog Timer) error codes, in particular 
notice 103 HOST_WDT.
10X Blink – IR Sync Transmitter Failure
A failure of the infrared sync transmitter circuits on the HEM2 board 
will cause a 10X error and replacement of this board will usually 
rectify the problem. In rare cases, the main board could be the 
source of the failure.
KDL-40NX725/55NX725/60NX725 34
SECTION 4 - TROUBLESHOOTING
DIAGNOSTIC CODE DESCRIPTIONS
The Diagnostic Table provides an overview of the number of times the standby LED blinks and the possible location. 
Diagnostic Item
Diagnostic Item
Description
Number of times 
Standby LED blinks
Probable Location
MAIN_POWER
Main Power  Error
2
G4 Board (40" Models Only) 
 G6 Board (55" and 60" Models Only)
DC_ALERT
DC Regulator/Audio Error
AUD_PROT
Audio Error Detection
BALANCER
Balancer Error
4
LCD Panel
LD Board
TCON ERR
TCON Error
P_ID_ERR
Panel ID NVM Error
BACKLITE
Backlight Error
6
G4 Board (40" Models Only)
G7 Board (55" and 60" Models Only)
TEMP_ERR
Temperature Error
7
Ventilation
BATL Board
103 HOST_WDT
Watch Dog Timer Notification
8
Service Bulletin (See Appendix Section)
Software Update
EMITTER
Emitter Error
10
HEM2 Board
3
BATL Board
5
TCON Control MT Board 
FIGURE 4-3.  DIAGNOSTIC TABLE
NOTE: To provide information to customers regarding how to use their TV features or FAQs, refer the customer to the iManual on their TV.
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