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KDL-40EX725
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79
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9.95 MB
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PDF
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Service Manual
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Device
TV
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kdl-40ex725.pdf
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Sony KDL-40EX725 Service Manual ▷ View online

KDL-40EX725 15
SECTION 2 - SOFTWARE REQUIREMENTS
SOFTWARE UPDATES FOR SERVICERS
The models in this manual utilize a generic type Main Board. In 
the past, many different Main Boards needed to be stocked due to 
differences in software requirements. The software loaded on the 
board was specific to the model and its features along with the type 
of LCD panel installed during production. 
Replacement Main Boards are now stocked with basic software. 
Once the replacement board is installed in the unit, the most current 
software needs to be installed using a USB thumb drive containing 
the necessary software downloaded.
This new method of supplying Main Boards significantly reduces the 
complexity of replacing LCD panels and Main Boards. Information 
about the LCD panel is stored on the TCON circuits. This information 
is automatically loaded onto the Main Board when the TV is powered 
up. With the correct software version the Main Board and/or the 
TCON or LCD panel can be replaced more efficiently. 
In addition to software installation, service adjustment information 
may need to be modified or verified to complete the service of the 
TV. Service adjustment information is covered in 
“Section 7 - Service 
Adjustments” on page 49.
SOFTWARE UPDATE RESPONSIBILITY
Software updates are designed to be performed by the customer. 
Warranty repairs in which the issue can be resolved by a software 
update 
are not reimbursable. Most issues involving software 
updates are handled by the customer service center and should not 
be directed to an authorized service center. It is the responsibility 
of the servicer to prevent service calls for issues that involve 
software updates. Exceptions to this are certain cases whereby the 
customer is unable or unwilling to perform the task. In this situation, 
the servicer will be notified and receive the proper authorization for 
reimbursement.
It is the servicer’s responsibility, however, to 
make certain that any 
TV requiring a legitimate service is running the latest software 
version and to install it if necessary
.
CHECKING THE SOFTWARE VERSION
The easiest way to check the version of software that is currently on 
the TV is to access the Contact Sony screen by using the customer 
menu.
FIGURE 2-1.  EXAMPLE OF SOFTWARE VERSION  
LOCATED ON THE CONTACT SONY SCREEN
KDL-40EX725 16
SECTION 2 - SOFTWARE REQUIREMENTS
EXAMPLES OF SOFTWARE CORRECTABLE 
SYMPTOMS
Most symptoms that are correctable by software updates involve 
communications issues with other devices or minor glitches in 
the operation of a specific function. Below is a list of some of the 
symptoms that may be corrected with a software update:
 
● Fluctuations in picture brightness
 
● Intermittent picture freezing or noise
 
● Problems with certain inputs (especially HDMI)
 
● Intermittent or distorted audio
 
● Erratic remote control operation
 
● Unit turns on and off by itself
 
● Loss of color
 
● Internet connectivity
 
● Certain features not working correctly  
(photo or video file viewing)
KDL-40EX725 17
OVERVIEW
The primary circuits contained in the AZ2-F chassis for the consists of a Main Board (designated as the BATV board), Power Supply Board  
(designated as the G4 Board), the 3D IR Emitter (HEM2 Board), the Motion Sensor (HMS3 Board), the IR Board (HLR2 Board), the Switch Unit, 
the LED Drive Board (LD Board) and the LCD Panel assembly. 
NOTE: For connector part number information, refer to 
“Connectors” on page 46
For Wire Dressing information, refer to 
“Wire Dressing” on 
page 48
.
SWITCH
UNIT
HLR2
HEM2
HMS3
TCON
LD
G4
BATV
FIGURE 3-1.  BOARD LAYOUT FOR KDL-40EX725
SECTION 3 - CHASSIS OVERVIEW
KDL-40EX725 18
SECTION 3 - CHASSIS OVERVIEW
OVERALL CIRCUIT DESCRIPTION
“Figure 3-3. Overall Block Diagram” on page 22
 provides an 
overview of the AZ2-F chassis. The following are descriptions of the 
boards and their functions.
MAIN BOARD
Common to all models the Main Board, designated as the BATV 
Board, contains the TV control, video, and audio processing circuitry. 
All these functions are accomplished using the X-Reality Processor. 
TUNER
The tuner is a combination ATSC/NTSC unit. It can receive traditional 
analog NTSC signals via cable or terrestrial along with ATSC digital 
signals via terrestrial (8VSB) or cable (64 or 256 QAM).
X-REALITY PROCESSOR
IC9000 performs the majority of the necessary audio and video 
processing on the main board.
TV Microprocessor: The CPU internal to the X-Reality processor 
controls all aspects of the television functions. Input from the user 
along with monitoring of critical circuits is also performed by this 
CPU. 
Digital Audio and Video Decoder: The MPEG2 and Digital Dolby 
audio streams are received from the tuner for decompression. All 
video sources which are not native 1920 X 1080p 60HZ are scaled to 
this resolution. Digital audio content is output to the class D amplifier 
for processing and amplification.
HDMI Input and Switching: The customer can select the HDMI1, 
HDMI2, HDMI3, HDMI4 input. Each HDMI input contains a common 
EDI NVM (not shown) to provide display information data to any 
device connected via the HDMI inputs.
LVDS Transmitter: Integrated into IC9000 is a Low Voltage 
Differential Signaling (LVDS) transmitter. This circuit converts 
the 8-bit parallel RGB video information into a set of high speed 
serial lines for noise-free transmission to the TCON circuits located 
internally to the LCD panel.
Scan Converter: Signal processing circuit that performs resolution 
conversion (aspect ratio) and interlaced to progressive scan (IP) 
conversion
AUDIO AMPLIFIER
The audio amplifier (IC4601) amplifies the digital audio output of the 
X-Reality processor and sends it to the speakers.
TEMPERATURE SENSOR
The temperature sensor detects over-temperature conditions on the 
Main Board, LCD Panel, or ambient room temperature and sends 
the shutdown signal to the processor.
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