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Model
KDL-32W5800 KDL-32W5810 KDL-32W5820 KDL-32W5830 KDL-32W5840 KDL-37W5800 KDL-37W5810 KDL-37W5820 KDL-37W5830 KDL-37W5840 KDL-40W5800 KDL-40W5810 KDL-40W5820 KDL-40W5830 KDL-40W5840 KDL-46W5800 KDL-46W5810 KDL-46W5820 KDL
Pages
77
Size
7.59 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32w5800-kdl-32w5810-kdl-32w5820-kdl-32w5830-kd.pdf
Date

Sony KDL-32W5800 / KDL-32W5810 / KDL-32W5820 / KDL-32W5830 / KDL-32W5840 / KDL-37W5800 / KDL-37W5810 / KDL-37W5820 / KDL-37W5830 / KDL-37W5840 / KDL-40W5800 / KDL-40W5810 / KDL-40W5820 / KDL-40W5830 / KDL-40W5840 / KDL-46W5800 / KDL-46W5810 / KDL-46W5820 / KDL Service Manual ▷ View online

HISTORY
Model Name     : 
SERVICE MANUAL
 Click on Page Number to display detail of changes.
KDL-32/37/40/46/52W5800
      
Date       Part Number             Description of Revisions           
Version
1.0
9-883-465-01             
 2009.09      
Original Manual. 
2.0
9-883-465-02             
 2009.12      
Correction to 32” Power Unit(G2). 
(P53)
 
- -
SERVICE MANUAL
EX2L-Basil 
 
CHASSIS
 MODEL 
                                         DEST 
RM-ED06 (AEP)
KDL-32W5800     
            AEP / UK
KDL-37W5800     
            AEP / UK
KDL-40W5800     
            AEP / UK
  
RM-ED020 (UK)
KDL-46W5800     
            AEP / UK
KDL-52W5800     
            AEP / UK
 MODEL 
                                         DEST 
- -
TABLE OF CONTENTS
Section  
Title  
Page 
Section  
Title  
Page 
1.  GENERAL
 
 
 
Caution  ...............................................................  
3
 
 
Specifications ......................................................  
6
 
 
Connectors  ..........................................................  
8
 
 
Self Diagnosis .....................................................  
9
.  DISASSEMBLY
 
2-1.  Rear Cover Removal (Step 1)  ...............................    10
 
2-2.  Rear Cover Removal (Step 2)  ...............................    10
 
2-3.  Rear Installation  ....................................................    10
 
2-4.  Stand Assy Removal  .............................................    11
 
2-5.  Under Cover Removal  ..........................................    11
 
2-6.  Loudspeaker Removal  ..........................................   11
 
2-7.  BA Board Removal ................................................   11
 
2-8.  D5N Board Removal (52 inches) ...........................   12
 
2-9.  D6N Board Removal (52 inches)  ..........................   12
 
2-10.  G2 Board Removal (32 inches) ...........................   12
 
2-11.  G4 Board Removal (37 inches) ...........................   12
 
2-12.  G5 Board Removal (52 inches)  ..........................   13 
 
2-13.  HL4A Board Removal  ........................................   13
 
2-14.  HSN Board Removal  ..........................................   13
 
2-15.  IP1 Board Removal (40 inches)  ..........................   13
 
2-16.  IP2 Board Removal (46 inches) ...........................   14
 
2-17.  TUS Board Removal ............................................   14
3.  SERVICE MENUS
 
3-1.  How to enter the Service Mode  ..........................   15
 
3-2.  Changing TVM Data Settings  ............................   15
 
3-3.  Writing TVM Data  .............................................   15
4.  DIAGRAMS
 
4-1.  Block Diagram  ...................................................   16
 
4-2.  Circuit Board Location  .......................................   17
 
4-3.  Schematic Diagrams and Printed Wiring
 
 
Boards  .................................................................   17
 
 
BA Board Schematic Diagram  ...........................   18
 
 
D5N Board Schematic Diagram (52 inches)   .....   36
 
 
D6N Board Schematic Diagram (52 inches)   .....   37
 
 
HL4A Board Schematic Diagram  ......................   38
 
 
HSN Board Schematic Diagram  ........................     38
 
 
IP1 Board Schematic Diagram (40 inches)  ........     39
 
 
IP2 Board Schematic Diagram (46 inches)  ........     41
 
 
TUS Board Schematic Diagram  .........................     43
 
 
BA Printed Wiring Board  ...................................   45
 
 
HSN Printed Wiring Board .................................   45
 
 
HL4A Printed Wiring Board ...............................   46
 
 
D5N Printed Wiring Board (52 inches)  ..............   47
 
 
D6N Printed Wiring Board (52 inches)  ..............   48
 
 
TUS Printed Wiring Board  .................................   48
 
 
IP1 Printed Wiring Board (40 inches)  ................   49
 
 
IP2 Printed Wiring Board (46 inches)  ................   51
5.  EXPLODED  VIEWS
 
5-1.  Chassis  ................................................................    53
 
5-2.  Bezel Assy & Stand Assy  ...................................    55
 
5-3.  Rear Cover Assy & Power Supply Cords  ...........    56
6.  ELECTRICAL PARTS LIST 
......................................     57
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED  
£ 
ON 
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL 
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH 
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN 
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY 
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO 
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY 
CONNECTED TO THE POWER LINE.
- 3 -
SECTION   GENERAL
The circuit boards used in these models have been processed using 
Lead Free Solder. The boards are identified by the LF logo located 
close to the board designation e.g. H1 etc [ see example ]. The 
servicing of these boards requires special precautions to be taken as 
outlined below. 
Lead Free Soldered Boards
example
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available 
under the  following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This 
requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to  http://www.sony-training.com
Partnumber
Diameter
Remarks
7-640-005-19
0.3mm
0.25Kg
7-640-005-20
0.4mm
0.50Kg
7-640-005-21
0.5mm
0.50Kg
7-640-005-22
0.6mm
0.25Kg
7-640-005-23
0.8mm
1.00Kg
7-640-005-24
1.0mm
1.00Kg
7-640-005-25
1.2mm
1.00Kg
7-640-005-26
1.6mm
1.00Kg
CAUTION
SECTION   GENERAL
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused 
plug having a fuse of the correct rating for the set. Should the fuse 
need to be replaced, use a fuse of the same rating approved by ASTA 
to BS 1362, ie one that carries the 
need to be replaced, use a fuse of the same rating approved by ASTA
, ie one that carries the 
ASA
T
 mark.
 mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE 
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT 
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED 
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH 
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the 
correct rating fuse, otherwise the circuit should be protected by the 
same rating fuse at the distribution board.
UK PLUG WARNING
LCD PANEL CAUTION
Whilst working on this product, it is not recommended to lay the TV set face down when powered up, as this can result in panel problems. 
If it is necessary to power up the TV set when face down, the time should be minimised as much as possible.
Page of 77
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Sony KDL-32W5800 / KDL-32W5810 / KDL-32W5820 / KDL-32W5830 / KDL-32W5840 / KDL-37W5800 / KDL-37W5810 / KDL-37W5820 / KDL-37W5830 / KDL-37W5840 / KDL-40W5800 / KDL-40W5810 / KDL-40W5820 / KDL-40W5830 / KDL-40W5840 / KDL-46W5800 / KDL-46W5810 / KDL-46W5820 / KDL Service Manual ▷ Download

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  • Here you can View online or download the Service Manual for the Sony KDL-32W5800 / KDL-32W5810 / KDL-32W5820 / KDL-32W5830 / KDL-32W5840 / KDL-37W5800 / KDL-37W5810 / KDL-37W5820 / KDL-37W5830 / KDL-37W5840 / KDL-40W5800 / KDL-40W5810 / KDL-40W5820 / KDL-40W5830 / KDL-40W5840 / KDL-46W5800 / KDL-46W5810 / KDL-46W5820 / KDL in PDF for free, which will help you to disassemble, recover, fix and repair Sony KDL-32W5800 / KDL-32W5810 / KDL-32W5820 / KDL-32W5830 / KDL-32W5840 / KDL-37W5800 / KDL-37W5810 / KDL-37W5820 / KDL-37W5830 / KDL-37W5840 / KDL-40W5800 / KDL-40W5810 / KDL-40W5820 / KDL-40W5830 / KDL-40W5840 / KDL-46W5800 / KDL-46W5810 / KDL-46W5820 / KDL TV. Information contained in Sony KDL-32W5800 / KDL-32W5810 / KDL-32W5820 / KDL-32W5830 / KDL-32W5840 / KDL-37W5800 / KDL-37W5810 / KDL-37W5820 / KDL-37W5830 / KDL-37W5840 / KDL-40W5800 / KDL-40W5810 / KDL-40W5820 / KDL-40W5830 / KDL-40W5840 / KDL-46W5800 / KDL-46W5810 / KDL-46W5820 / KDL Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.