DOWNLOAD Sony KDL-32S5100 / KDL-40S5100 / KDL-46S5100 Service Manual ↓ Size: 30.2 MB | Pages: 109 in PDF or view online for FREE

Model
KDL-32S5100 KDL-40S5100 KDL-46S5100
Pages
109
Size
30.2 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32s5100-kdl-40s5100-kdl-46s5100.pdf
Date

Sony KDL-32S5100 / KDL-40S5100 / KDL-46S5100 Service Manual ▷ View online

KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
77 
Components not identifi ed by a part number or 
description are not stocked because they are seldom 
required for routine service.
The component parts of an assembly are indicated by the 
reference numbers in the far right column of the parts list 
and within the dotted lines of the diagram.
Items marked with an asterisk are not stocked since 
they are seldom required for routine service.  Expect 
some delay when ordering  these components.
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
SECTION 4:  EXPLODED VIEWS
  
4-119-672-01 
REAR COVER (32)
  
 
(KDL-32S5100 
ONLY)
  
4-119-655-01 
REAR COVER (40)
  
 
(KDL-40S5100 
ONLY)
  
4-119-642-01 
REAR COVER (46)
  
 
(KDL-46S5100 
ONLY)
 
 2 
3-297-324-01  COVER, 
ECS
 * 
4-129-757-01 
LABEL, INFORMATION
 
 
 
(KDL-32S5100 US/CND/LATIN/MX ONLY)
 * 
4-141-155-01 
LABEL, INFORMATION
 
 
 
(KDL-32S5100 CHILE/PERU ONLY)
 * 
4-129-758-01 
LABEL, INFORMATION
 
 
 
(KDL-40S5100 US/CND/LATIN/MX ONLY)
 * 
4-141-156-01 
LABEL, INFORMATION
 
 
 
(KDL-40S5100 CHILE/PERU ONLY)
 * 
4-129-759-01 
LABEL, INFORMATION
 
 
 
(KDL-46S5100 US/CND/LATIN/MX ONLY)
 * 
4-141-157-01 
LABEL, INFORMATION
 
 
 
(KDL-46S5100 CHILE/PERU ONLY)
  
4-126-274-01 
FRAME, VESA (M6)
  
4-124-402-01 
COVER, UNDER (S)
  
 
(KDL-32S5100 
ONLY)
  
4-124-401-01 
COVER, UNDER (M)
  
 
(KDL-40S5100/46S5100 
ONLY) 
4-1.  REAR COVER ASSEMBLY AND TABLE-TOP STAND ASSEMBLY 
  
 
2-580-640-01 
SCREW, +BVTP2 4X16
 
 
7-685-648-79 
SCREW, +BVTP 3X12 TYPE2 IT-3
  
 
7-685-646-79 
SCREW, +BVTP 3X8 TYPE2 IT-3
  
 
(KDL-46S5100 
ONLY)
  
 
2-580-607-01 
SCREW, +PSW M5X12
  
 
2-580-602-01 
SCREW, +PSW M4X12
  
 
(KDL-40S5100/46S5100 
ONLY)
  
 
2-580-600-01 
SCREW, +PSW M4X8
  
 
2-580-639-01 
SCREW, +BVTP2 4X12
  
 
(KDL-32S5100/40S5100 
ONLY)
  
4-022-115-00 
HOLDER, AC CORD
 
 
A-1727-610-A 
STAND (SVC) ASSY (M4) 
[8-9]
  
 
(KDL-32S5100 
ONLY)
  
A-1727-611-A 
STAND (SVC) ASSY (ML4) 
[8-9]
  
 
(KDL-40S5100 
ONLY)
  
A-1727-612-A 
STAND  (SVC) ASSY (L4A) 
[8-9]
  
 
(KDL-46S5100 
ONLY)
 
 
NOTE: The STAND (SVC) ASSY P/N’s listed above include packaging
 8 
A-1718-254-A  STAND 
COVER 
ASSY 
(M4)
  
 
(KDL-32S5100 
ONLY)
 8 
A-1718-255-A  STAND 
COVER 
ASSY 
(ML4)
  
 
(KDL-40S5100 
ONLY)
 8 
A1718-253-A  STAND 
COVER 
ASSY 
(L4A)
  
 
(KDL-46S5100 
ONLY)
 9 
3-295-631-01  FOOT 
(15X20)
  
 
(KDL-32S5100/40S5100 
ONLY)
 9 
3-094-341-01  FOOT
  
 
(KDL-46S5100 
ONLY)
  
10 
2-580-608-01 
SCREW, +PSW M5X16
 
 
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
 
 
For product protection and safety reasons, Sony strongly 
 
 
recommends that you use the screws provided with the TV.
 
 
CAUTION: These screws cannot be used to secure the TV to 
 
 
the Wall Mount Brackets.
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
9
10
7
1
2
3
5
6
4
7
8
8
9
KDL-46S5100 ONLY
KDL-40S5100 ONLY
10
7
8
9
KDL-32S5100 ONLY
10
(40/46)
(32)
(40)
 
78
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
  
4-2. CHASSIS
 
51 
4-128-539-01 
BRACKET, SIDE JACK
      52 
A-1727-314-A 
BM3 BOARD, COMPLETE
  
 
(KDL-32S5100 
ONLY)
      52 
A-1727-312-A 
BM3 BOARD, COMPLETE
  
 
(KDL-40S5100 
ONLY)
      52 
A-1727-311-A 
BM3 BOARD, COMPLETE
  
 
(KDL-46S5100 
ONLY)
 53 
8-597-686-00  TUNER, 
FSS-BTF-CA431T
  
56 
1-474-163-11 
POWER UNIT (G2BE BOARD)
  
 
(KDL-32S5100 
ONLY)
  
55 
A-1660-720-A 
IP1 BOARD, COMPLETE
  
 
(KDL-40S5100 
ONLY)
 * 
54 
A-1660-728-A 
IP2 BOARD, COMPLETE
  
 
(KDL-46S5100 
ONLY)
  
57 
1-487-232-11 
SWITCH UNIT (Contains HSW3 Board)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
  
 
2-580-628-01 
SCREW, +BVST 3X6
53
52
51
54
55
KDL-40S5100 ONLY
KDL-46S5100 ONLY
KDL-32S5100 ONLY
56
57
  
  
 
79
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
  
101 
1-836-545-11 
(LVDS) HARNESS WITH CONNECTOR 
  
102 
1-910-055-31 
CONN ASSY, 20P MM CRIMP 1020
  
103 
1-910-055-38 
CONN ASSY, 14P MM CRIMP 130
  
104 
1-910-055-45 
CONN ASSY, 4P SPEAKER FASTON
  
105 
1-910-055-40 
CONN ASSY, 14P MM CRIMP 590
4-3.  CONNECTORS (KDL-32S5100 ONLY)
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
NOTE:   The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached 
 
to the TCON and which side is attached to the BM3 Board. Please refer to Page 22 of the Wire Dressing Diagram Section.
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
101
102
103
104
105
INV
POWER UNIT
(G2)
T-CON
HLR1
BM3
3004
1004
9102
1002
2000
6201
6202
6101
SWITCH UNIT
SP
SP
HSR
 
80
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
4-4.  CONNECTORS (KDL-40S5100/46S5100 ONLY)
 
 
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
  
151 
1-836-500-11 
(LVDS) HARNESS WITH CONNECTOR 
  
 
(KDL-40S5100 
ONLY)
  
151 
1-836-499-11 
 (LVDS) HARNESS WITH CONNECTOR
  
 
(KDL-46S5100 
ONLY)
 
 
152 
1-910-055-33 
CONN ASSY, 20P MM CRIMP 1145
  
 
(KDL-40S5100 
ONLY)
  
152 
1-910-055-35 
CONN ASSY, 20P MM CRIMP 1280
  
 
(KDL-46S5100 
ONLY)
  
153 
1-910-055-54 
CONN ASSY, 5P MM CRIMP 260
  
 
(KDL-40S5100 
ONLY)
  
153 
1-910-055-53 
CONN ASSY, 5P MM CRIMP 175
  
 
(KDL-46S5100 
ONLY)
  
154 
1-910-055-39 
CONN ASSY, 13P MM CRIMP 260
  
155 
1-910-055-45 
CONN ASSY, 4P SPEAKER FASTON
  
 
(KDL-40S5100 
ONLY)
  
155 
1-910-055-46 
CONN ASSY, 4P SPEAKER FASTON
  
 
(KDL-46S5100 
ONLY)
  
156 
1-910-048-07 
CONN ASSY, 7P MM CRIMP 250
  
 
(KDL-40S5100 
ONLY)
  
156 
1-910-055-57 
CONN ASSY, 7P MM CRIMP 360
  
 
(KDL-46S5100 
ONLY)
 * 
157 
1-836-420-11 
CONNECTOR ASSY, MDF61
  
 
(KDL-40S5100 
ONLY)
 * 
157 
1-836-419-11 
CONNECTOR ASSY, MDF61
  
 
(KDL-46S5100 
ONLY)
2-580-628-01 
SCREW, +BVST 3X6
151
152
154
155
157
153
156
BAL
POWER UNIT
(IP1/IP2)
T-CON
HLR1
BM3
3004
1004
9102
1002
2000
6151
6154
6700
6000
SWITCH UNIT
SP
SP
6156
6701
HSR
NOTE:   The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached to 
 
the TCON and which side is attached to the BM3 Board. Please refer to Page 32 for KDL-40S5100 and 
 
Page 41 for KDL-46S5100 of the Wire Dressing Diagram Section.
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