DOWNLOAD Sony KDL-32S5100 / KDL-40S5100 / KDL-46S5100 Service Manual ↓ Size: 30.2 MB | Pages: 109 in PDF or view online for FREE

Model
KDL-32S5100 KDL-40S5100 KDL-46S5100
Pages
109
Size
30.2 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32s5100-kdl-40s5100-kdl-46s5100.pdf
Date

Sony KDL-32S5100 / KDL-40S5100 / KDL-46S5100 Service Manual ▷ View online

13
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
SECTION 1:  DISASSEMBLY
1-1.  REAR COVER REMOVAL
1   Slide out Switch unit from Bezel
2   Disconnect 1 connector from HW3 Board
1   Remove 15 screws from Rear Cover  
(KDL-32S5100 ONLY)
 
Remove 18 screws from Rear Cover  
(KDL-40S5100 ONLY)
 
Remove 20 screws from Rear Cover  
(KDL-46S5100 ONLY)
2   Remove 1 screw from Side Jack position
3   Remove 1 screw from Terminal position
4   Remove 2 screws from Rear Cover  
(KDL-32S5100 ONLY)
 
Remove 4 screws from Rear Cover  
(KDL-40/46S5100 ONLY)
5   The Rear Cover is attached to the Bezel Assembly  
with three small tabs Use caution when removing 
the Rear Cover to avoid damage to these tabs
1-2.  SWITCH UNIT REMOVAL
1 SCREW,
+BVTP2 4X16
2 SCREW, 
+BVTP 3X12 TYPE2 IT-3
4 SCREW, +PSW M4X8 (32)
SCREW, +SPW M4X12 (40/46)
Rear Cover
Bezel
Tab Inserts
3 SCREW,
+BVTP 3X12 TYPE2 IT-3
5
Bezel
Switch Unit (Contains HW3 Board)
1
2
14
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
1-3.  BM3 BOARD AND POWER BOARD REMOVAL
1   Unhook Side Jack Cover from Main Bracket 
2   Disconnect 5 connectors from BM3 Board 
3   Remove 9 screws from BM3 Board
4   Disconnect 5 connectors from IP2 Board  
(KDL-46S5100 ONLY)
5   Remove 6 screws from IP2 Board  
(KDL-46S5100 ONLY)
6   Disconnect 5 connectors from IP1 Board  
(KDL-40S5100 ONLY)
7   Remove 6 screws from IP1 Board  
(KDL-40S5100 ONLY)
8   Disconnect 3 connectors from G2BE Board  
(KDL-32S5100 ONLY)
9   Remove 6 screws from G2BE Board  
(KDL-32S5100 ONLY)
3 SCREW, 
+BVST 3X6
2
1
4
6
5
SCREW,
+BVST 3X6
9
SCREW,
+BVST 3X6
7
SCREW,
+BVST 3X6
Side Jack Cover
BM3 Board
G2BE BOARD
IP2 BOARD
IP1 BOARD
Main Bracket
KDL-40S5100 ONLY
KDL-46S5100 ONLY
KDL-32S5100 ONLY
8
15
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
1-5.  STRUCTURAL PARTS REMOVAL
1-5-1.  KDL-32S5100 ONLY
1   Remove 1 screw from Main Bracket and Bezel
2   Remove 2 screws from Spine (L) 
3   Remove 2 screws from Spine (R)
4   Remove 2 screws from Bottom Frame
5   Remove 2 screws from Bottom Frame
1-4.  TABLE-TOP STAND ASSEMBLY AND UNDER COVER REMOVAL
1   Remove 4 screws from Table-Top Stand Assembly
2   Remove Under Cover from Bottom Frame
 
1 SCREW,
+PSW M5X16
2
Table-Top 
Stand Assembly
Under Cover
Bottom Frame
1 SCREW,
+BVTP 3X12 TYPE2 IT-3
2 SCREW,
+PSW M4X8
3 SCREW,
+PSW M4X8
5 SCREW,
+PSW M4X8
4 SCREW,
+BVTP2 4X16
Main Bracket
Spine (R)
Bottom Frame
Spine (L)
16
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
1-5-3.  KDL-46S5100 ONLY
 
1   Remove 1 screw from Main Bracket and Bezel
 
2   Remove 3 screws from Spine (L)
 
3   Remove 1 screw from G Frame
 
4   Remove 2 screws from Center Frame
 
5   Remove 3 screws from Spine (R)
 
6   Remove 3 screws from Bottom Frame
 
  7  Remove 1 screw from Bottom Frame
 
 
1   Remove 1 screw from Main Bracket and Bezel
 
 
2   Remove 4 screws from Spine (L)  
 
 
3   Remove 3 screws from IP1 Frame
 
 
4   Remove 4 screws from Spine (R)
 
 
5   Remove 3 screws from Bottom Frame
 
1-5-2.  KDL-40S5100 ONLY
1 SCREW,
+BVTP 3X12 TYPE2 IT-3
3 SCREW,
+BVST 3X6
2 SCREW,
+PSW M4X8
4 SCREW,
+PSW M4X8
Main Bracket
Spine (R)
Bottom Frame
Spine (L)
IP1 Frame
5 SCREW,
+BVTP2 4X16
Main Bracket
Spine (R)
G Frame
Bottom Frame
Spine (L)
Center Frame
1 SCREW,
+BVTP 3X12 TYPE2 IT-3
2 SCREW,
+PSW M5X8
4 SCREW,
+PSW M5X8
5 SCREW,
+PSW M5X8
7 SCREW,
+PSW M5X8
3 SCREW,
+BVST 3X6
6 SCREW,
+BVTP2 4X16
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