Sony KDL-32S5100 / KDL-40S5100 / KDL-46S5100 Service Manual ▷ View online
13
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
SECTION 1: DISASSEMBLY
1-1. REAR COVER REMOVAL
1 Slide out Switch unit from Bezel
2 Disconnect 1 connector from HW3 Board
2 Disconnect 1 connector from HW3 Board
1 Remove 15 screws from Rear Cover
(KDL-32S5100 ONLY)
Remove 18 screws from Rear Cover
(KDL-40S5100 ONLY)
Remove 20 screws from Rear Cover
(KDL-46S5100 ONLY)
2 Remove 1 screw from Side Jack position
3 Remove 1 screw from Terminal position
4 Remove 2 screws from Rear Cover
3 Remove 1 screw from Terminal position
4 Remove 2 screws from Rear Cover
(KDL-32S5100 ONLY)
Remove 4 screws from Rear Cover
(KDL-40/46S5100 ONLY)
5 The Rear Cover is attached to the Bezel Assembly
with three small tabs Use caution when removing
the Rear Cover to avoid damage to these tabs
1-2. SWITCH UNIT REMOVAL
1 SCREW,
+BVTP2 4X16
2 SCREW,
+BVTP 3X12 TYPE2 IT-3
4 SCREW, +PSW M4X8 (32)
SCREW, +SPW M4X12 (40/46)
Rear Cover
Bezel
Tab Inserts
3 SCREW,
+BVTP 3X12 TYPE2 IT-3
5
Bezel
Switch Unit (Contains HW3 Board)
1
2
14
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
1-3. BM3 BOARD AND POWER BOARD REMOVAL
1 Unhook Side Jack Cover from Main Bracket
2 Disconnect 5 connectors from BM3 Board
3 Remove 9 screws from BM3 Board
4 Disconnect 5 connectors from IP2 Board
2 Disconnect 5 connectors from BM3 Board
3 Remove 9 screws from BM3 Board
4 Disconnect 5 connectors from IP2 Board
(KDL-46S5100 ONLY)
5 Remove 6 screws from IP2 Board
(KDL-46S5100 ONLY)
6 Disconnect 5 connectors from IP1 Board
(KDL-40S5100 ONLY)
7 Remove 6 screws from IP1 Board
(KDL-40S5100 ONLY)
8 Disconnect 3 connectors from G2BE Board
(KDL-32S5100 ONLY)
9 Remove 6 screws from G2BE Board
(KDL-32S5100 ONLY)
3 SCREW,
+BVST 3X6
2
1
4
6
5
SCREW,
+BVST 3X6
9
SCREW,
+BVST 3X6
7
SCREW,
+BVST 3X6
Side Jack Cover
BM3 Board
G2BE BOARD
IP2 BOARD
IP1 BOARD
Main Bracket
KDL-40S5100 ONLY
KDL-46S5100 ONLY
KDL-32S5100 ONLY
8
15
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
1-5. STRUCTURAL PARTS REMOVAL
1-5-1. KDL-32S5100 ONLY
1 Remove 1 screw from Main Bracket and Bezel
2 Remove 2 screws from Spine (L)
3 Remove 2 screws from Spine (R)
4 Remove 2 screws from Bottom Frame
5 Remove 2 screws from Bottom Frame
2 Remove 2 screws from Spine (L)
3 Remove 2 screws from Spine (R)
4 Remove 2 screws from Bottom Frame
5 Remove 2 screws from Bottom Frame
1-4. TABLE-TOP STAND ASSEMBLY AND UNDER COVER REMOVAL
1 Remove 4 screws from Table-Top Stand Assembly
2 Remove Under Cover from Bottom Frame
2 Remove Under Cover from Bottom Frame
1 SCREW,
+PSW M5X16
2
Table-Top
Stand Assembly
Under Cover
Bottom Frame
1 SCREW,
+BVTP 3X12 TYPE2 IT-3
2 SCREW,
+PSW M4X8
3 SCREW,
+PSW M4X8
5 SCREW,
+PSW M4X8
4 SCREW,
+BVTP2 4X16
Main Bracket
Spine (R)
Bottom Frame
Spine (L)
16
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
1-5-3. KDL-46S5100 ONLY
1 Remove 1 screw from Main Bracket and Bezel
2 Remove 3 screws from Spine (L)
3 Remove 1 screw from G Frame
4 Remove 2 screws from Center Frame
5 Remove 3 screws from Spine (R)
6 Remove 3 screws from Bottom Frame
7 Remove 1 screw from Bottom Frame
1 Remove 1 screw from Main Bracket and Bezel
2 Remove 4 screws from Spine (L)
3 Remove 3 screws from IP1 Frame
4 Remove 4 screws from Spine (R)
5 Remove 3 screws from Bottom Frame
1-5-2. KDL-40S5100 ONLY
1 SCREW,
+BVTP 3X12 TYPE2 IT-3
3 SCREW,
+BVST 3X6
2 SCREW,
+PSW M4X8
4 SCREW,
+PSW M4X8
Main Bracket
Spine (R)
Bottom Frame
Spine (L)
IP1 Frame
5 SCREW,
+BVTP2 4X16
Main Bracket
Spine (R)
G Frame
Bottom Frame
Spine (L)
Center Frame
1 SCREW,
+BVTP 3X12 TYPE2 IT-3
2 SCREW,
+PSW M5X8
4 SCREW,
+PSW M5X8
5 SCREW,
+PSW M5X8
7 SCREW,
+PSW M5X8
3 SCREW,
+BVST 3X6
6 SCREW,
+BVTP2 4X16
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