Sony KDL-32L4010 Service Manual ▷ View online
9
KDL-32L4010
KDL-32L4010
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
example 1
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
Lead Free Solder is available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
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10
KDL-32L4010
KDL-32L4010
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instructions.
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).
V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the receptacle
and the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).
trouble- light (not a neon lamp) between the hot side of the receptacle
and the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).
To Exposed Metal
Parts on Set
Parts on Set
0.15 F
Earth Ground
AC
Voltmeter
(0.75V)
Voltmeter
(0.75V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
Figure A. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
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KDL-32L4010
KDL-32L4010
SELF-DIAGNOSTIC FUNCTION
Self Diagnosis
Supported model
I
The units in this manual contain a self-diagnostic function. If an error occurs, the TIMER/PIC OFF LED indicator will automatically begin to fl ash. The
number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the TIMER/PIC OFF LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
1. Diagnostic Test Indicators
When an error occurs, the TIMER/PIC OFF LED indicator will fl ash a set number of times to indicate the possible cause of the problem. If there is more
than one error, the indicator will identify the fi rst of the problem areas.
than one error, the indicator will identify the fi rst of the problem areas.
LED Indicators
Description of LED Indictors
LED
LED Type
Description
POWER LED
Green LED
* Press to turn on and off the TV.
STANDBY LED
Red LED
* Light is red when the TV set is in PC standby mode.
* Light is amber when the Timer or Sleep functions are set.
When timer is set, this LED remains lit even if TV is turned off.
* Light is green when the Backlight feature is activated.
* Blinks red when indicating the TV may need servicing.
* Light is amber when the Timer or Sleep functions are set.
When timer is set, this LED remains lit even if TV is turned off.
* Light is green when the Backlight feature is activated.
* Blinks red when indicating the TV may need servicing.
TIMER/PIC OFF
LED
Amber/Green/Red LED
Display of TIMER/PIC OFF LED Flash Count
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
12
KDL-32L4010
KDL-32L4010
Viewing the Diagnostic List
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second of each other:
DISPLAY
Channel
5
Volume
+
TV POWER .
The Self Check list displays.
This is the SAME as accessing Service Adjustments.
Results for all of the following diagnostic items are displayed at the bottom of the screen. No error has occurred if the screen displays a “0”.
QR0.5-C510
Model Information: 32L4010 8000001
Model Information: 32L4010 8000001
ADC Auto Calibration
Power On Time: 00001H
SMPTE
ColorBar100
ColorBar100
ITU 709
Gain
424
1020
420
1020
456
16
8
1840
128
1592
128
1608
424
1020
422
1020
460
16
Offset
Cr
Y
Cb
ITU 601
VGA
2:MAIN POWER 0 6:BL 0
3:DC ALERT1 0 7:TEMP 1
4:DC ALERT2 0 8:Audio 0
5:DC ALERT3 0
3:DC ALERT1 0 7:TEMP 1
4:DC ALERT2 0 8:Audio 0
5:DC ALERT3 0
Gain
Offset
Gain
Offset
Factory Default
Indicates an error was detected
Indicates no error was detected
Model Information & Serial Number
Software Version
Power Time
Resets all settings
to the Factory Defaults
Diagnostic
List
List
Stored Data
from ADC calibration
(from factory)
Clearing the Diagnostic List
CAUTION: To remove the error indicator number you have to reset the settings back to the Factory Defaults. This action over-writes all customer
settings. Before performing this reset, contact the customer to determine what adjustments they have made.
settings. Before performing this reset, contact the customer to determine what adjustments they have made.
1. Using the remote commander, select Factory Default button.
2. To reset the Diagnostic List, select Yes.
3. To start Auto Program, select Yes.
NOTE: Allow 30+ minutes for Auto Program to complete.
4. Using the customers information, reset their adjustments.
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