DOWNLOAD Sony KDL-32EX725 / KDL-46EX725 Service Manual ↓ Size: 9.22 MB | Pages: 89 in PDF or view online for FREE

Model
KDL-32EX725 KDL-46EX725
Pages
89
Size
9.22 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32ex725-kdl-46ex725.pdf
Date

Sony KDL-32EX725 / KDL-46EX725 Service Manual ▷ View online

KDL-32EX725/46EX725/55EX725 27
OVERVIEW
This chapter provides information regarding the Self Diagnosis 
feature in our TVs.
UPDATING THE SOFTWARE
As mentioned in 
“Section 2 - Software Requirements” on page 13
  there 
are several issues that may be resolved by updating the software 
to the latest version.  For a list of possible correctable issues see 
“Examples of Software Correctable Symptoms” on page 15
.
SECTION 4 - TROUBLESHOOTING
Self Diagnosis
Supported model
KDL-32EX725/46EX725/55EX725 28
SECTION 4 - TROUBLESHOOTING
TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location. 
Before you make the service call…
1.  Confirm the symptom from the customer.

2.  Select that symptom from the chart.
   ▲
3.  Bring all the boards listed for that symptom.
3D LAN Power
Audio
2X     3X    4X*
4X**     5X     6X    7X    10X
No 
WIFI
No RED 
STBY LED
(Dead Set)
No Video  
(BL OK)    
Whole 
Screen 
Distortion
Isolated 
Area 
Distortion   
No-3D
No Audio   
Main Board
 
*
Power Supply
(All Except 55" Models)
G6 Board
(55" Models)
 
 
G8 Board
(55" Models)
 
 
HEM2
LD
LCD Panel
TCON
WLAN
(EX723 Models)
4.  Follow the associated flowcharts in the Training Manual to isolate the board.
Board Reference 
Protection Modes
* Immediate Shutdown After Power ON & 7X
4X** No Backlight before Shut OFF
Video                  
BLUE Triangle: (Secondary) Possible defective part
5. Chart Color Code
RED DOT: (Primary) Most likely defective part  
*NOTE: REFER TO LCD PANEL SERVICE MANUAL IN REFERENCE 
LIBRARY DATABASE FOR CORRECT REPLACEMENT PARTS BASED 
ON SERIAL NUMBER.
▲* 
Sharp Vertical or Horizontal Lines, Missing Pixels
4X* Momentary Backlight before Shut OFF
KDL-32EX725/46EX725/55EX725 29
SECTION 4 - TROUBLESHOOTING
PROTECTION SHUTDOWN
Self Diagnosis
Supported model
The models in this manual contain a self-diagnostic function. If an 
error occurs, the standby LED will automatically begin to flash. The 
number of times the LED flashes translates to a probable source of 
the problem. 
A history of the errors is stored on the Self Check diagnostic page as 
shown in 
“Figure 4-4. Sample Self Check Diagnosis Page” on page 
34
. This page can be used to review the failure occurrence data stored 
in memory to reveal past problems and how often these problems 
occured. If there is more than one error, the standby LED will identify 
the first of the problem areas. If the Self Check screen displays a 0, 
no error has occurred.
STANDBY LED FLASH COUNT
Ambient Sensor/ 
(IR) Infrared Receiver
Picture Off /
Timer LED 
Standby LED
Power LED
FIGURE 4-1.  LED DISPLAY
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
FIGURE 4-2.  BLINK COUNT
KDL-32EX725/46EX725/55EX725 30
SECTION 4 - TROUBLESHOOTING
2X Blink - Main Power Error
A 2X protection mode blink pattern can be activated due one of the 
following defects.
 
● Loss of REG12V (LVP)*
 
● Loss of -125V (Single Line)
 
● Excessive -125V Level (OVP)*
 
● Loss of Power-ON Signal
 
● Excessive PFC Voltage (OVP)
 
● Excessive PFC Temperature (OTP)
*Low Voltage Protection (LVP)
*Over Voltage Protection (OVP)
A loss or excessive condition of the REG12VDC secondary voltage 
from the main power supply IC6351 will cause a 2X blink pattern on 
the standby LED. The 12Vdc can be checked at CN6704/pin 16.
If the measurement is 0V or rises above 12Vdc (approaches 15V) 
before the TV shuts down the Power Supply Board is defective.
If approximately 12Vdc is present and remains below 12Vdc before 
shutdown then further troubleshooting is necessary to determine the 
defective component.
After  confirming  proper  REG12V  levels,  check  the  Negative  LED 
Backlight supply levels. A loss or excessive condition of the negative 
supply will cause a 2X blink failure. The voltage level can be checked 
at CN6701/pins 1 & 3 before the TV shuts off. There will be 2 to 4 
wires (Red & Blue) depending on the panel size. All individual wires 
should be checked for proper voltage level. In normal operation the 
voltage level will initially rise to approximately -175V and then should 
regulate down to between 89V and 125V depending on the Backlight 
adjustment in the User Menu. If one of the negative supplies is 0V 
or rises above -175V before shut-off then the Power Supply Board is 
defective, replace it to fix the problem.
A defective X-Reality processor on the Main Board or Switch circuit 
on the Power Supply Board will cause a loss of the Power-ON signal 
(2X). To determine which component is defective check the Power-
ON voltage level at CN6704/pin 1. In normal operation 3V should be 
measured. If the 3V is present before shut-off then the Power Supply 
Board is defective. If 0V is measured before shut-off then the Main 
Board is defective.
Finally, there are PFC protection circuits on the Power Supply Board 
that when activated will cause a 2X blink protection mode. The PFC 
circuit is monitored for both over-voltage and over-temperature. 
Therefore, if all the previously discussed circuits checkout okay, 
there could still be a problem on the Power Supply Board in the PFC 
circuit causing the 2X blink. Replacing the Power Supply Board will 
fix the TV.
3X Blink- DC Regulator/Audio Error
The Audio error can occur due on of the following error conditions.
 
● Defective DC Regulator on Main Board
 
● Shorted or Damaged Speaker Connections
 
● Defective Audio Amplifier (Main Board)
 
● Loss of AU12V (Open F4200 on Main Board)
 
● Loss of AU12V (Open Fuse on Power Supply Board)
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