Sony KDL-32EX705 / KDL-40EX705 / KDL-46EX705 / KDL-52EX705 / KDL-60EX705 Service Manual ▷ View online
KDL-32EX705/40EX705/46EX705/52EX705/60EX705
12
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-3. SPEAKERS, SPEAKER BRACKETS, AND HLR BOARD REMOVAL
A Lift right-side Panel Bracket to detach from Panel
1 from KDL-32EX705/40EX705 Only
2 from KDL-46EX705/52EX705 Only
3 from KDL-60EX705 Only
B Remove 2 screws from Speaker Bracket Right (KDL-60EX705 Only)
C Lift up Speaker Bracket Right to detach from Bezel
D Remove screws from Speaker to detach from Speaker Bracket Right
D Remove screws from Speaker to detach from Speaker Bracket Right
4 from KDL-32EX705 Only
2 from All except KDL-32EX705
E Remove 2 screws from Bottom Frame to detach from Bezel
101
4-169-442-01
BRACKET, PANEL (B)
(KDL-32EX705
ONLY)
101
4-171-196-01
BRACKET, PANEL (A)
(ALL EXCEPT KDL-32EX705)
102
4-169-425-01
BRACKET, SP (32R)
(KDL-32EX705
ONLY)
102
4-169-427-01
BRACKET, SP (40R)
(KDL-40EX705
ONLY)
102
4-171-123-01
BRACKET, SP (46R)
(KDL-46EX705
ONLY)
102
4-169-431-01
BRACKET, SP (52R)
(KDL-52EX705
ONLY)
102 4-169-433-01 BRACKET,SP(60R)
ASSY
(KDL-60EX705
ONLY)
103 1-826-873-41 LOUDSPEAKER
(3.4X17.5CM)
104
4-169-424-01
BRACKET, SP (32L)
(KDL-32EX705
ONLY)
104
4-169-426-01
BRACKET, SP (40L)
(KDL-40EX705
ONLY)
104
4-171-124-01
BRACKET, SP (46L)
(KDL-46EX705
ONLY)
104
4-169-430-01
BRACKET, SP (52L)
(KDL-52EX705
ONLY)
104
4-169-432-01
BRACKET, SP (60L)
(KDL-60EX705
ONLY)
105
A-1744-405-A
HLR BOARD, MOUNTED
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
4-159-298-01
SCREW, +PSW M4X10
103
101
102
103
104
105
101
D
E
F
A
G
B
C
I
H
J
K
F Remove screws from Bottom Frame to detach
from Panel
1 from KDL-40EX705/46EX705/52EX705 Only
2 from KDL-60EX705 Only
G Remove 2 screws from Speaker Bracket Left
(KDL-60EX705 Only)
H Lift up Speaker Bracket Left to detach from
Bezel
I Remove screws from Speaker to detach from
Speaker Bracket Left
4 from KDL-32EX705 Only
2 from All except KDL-32EX705
J Disconnect 1 connector from HLR Board, then
release clips and lift-up to detach from LED
Guide
K Lift left-side Panel Bracket to detach from Panel
1 from KDL-32EX705/40EX705 Only
2 from KDL-46EX705/52EX705 Only
3 from KDL-60EX705 Only
KDL-32EX705/40EX705/46EX705/52EX705/60EX705
13
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
A Remove screws from Power Boards
4 from GE3A Board (KDL-32EX705/40EX705 Only)
4 from GE2B Board (KDL-46EX705/52EX705 Only)
5 from GE2A Board (KDL-60EX705 Only)
B Disconnect 5 connectors from GE3A/GE2A/GE2B (Power) Boards
C Remove 4 screws from BAL Board
D Disconnect 5 connectors from BAL Board
D Disconnect 5 connectors from BAL Board
E Slide Side Jack Bracket to right-side to remove from BAL Board
F Lift HMS2 Board to detach from Bezel
G Slide-out Lens to detach from Bezel
H Carefully Lift up Panel to remove from Bezel
1-4. GE3A/GE2A/GE2B (POWER) BOARDS, BAL BOARD, HMS2 BOARD, LENS AND
LCD PANEL REMOVAL
151
X-2547-289-1
BEZEL (32) ASSEMBLY
(KDL-32EX705
ONLY)
151
X-2547-290-3
BEZEL (40) ASSEMBLY
(KDL-40EX705
ONLY)
151
X-2547-291-1
BEZEL (46) ASSEMBLY
(KDL-46EX705
ONLY)
151
X-2547-292-1
BEZEL (52) ASSEMBLY
(KDL-52EX705
ONLY)
151
X-2547-544-1
BEZEL (60) ASSEMBLY
(KDL-60EX705
ONLY)
152
A-1736-860-A
HMS2 BOARD, MOUNTED
153
1-856-068-11
LENS
154
NA
LCD PANEL
FOR ALL LCD PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
155
4-171-117-11
BRACKET, SIDE JACK M
156
A-1763-464-B
BAL BOARD, COMPLETE
NOTE: For BAL Board replacement, please refer to section
2-2. Setting the Destination after Replacing the BAL Board or LCD Panel.
NOTE: Final software is not installed on this BAL Board. Install the update
after replacing this board using the instructions provided with the software.
157
1-474-213-12
GE3A BOARD, COMPLETE
(KDL-32EX705/40EX705
ONLY)
157
1-474-212-11
GE2B BOARD, COMPLETE
(KDL-46EX705/52EX705
ONLY)
157
1-474-211-11
GE2A BOARD, COMPLETE
(KDL-60EX705
ONLY)
2-580-592-01
SCREW, +PSW M3X8
157
156
155
152
153
151
154
A
B
D
E
G
F
H
C
KDL-32EX705/40EX705/46EX705/52EX705/60EX705
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-5.
CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
Wipe the LCD screen gently with a soft cloth.
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm
water.
If using a chemically pretreated cloth, please follow the instruction provided on the package.
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
Periodic vacuuming of the ventilation openings is recommended to ensure the proper ventilation.
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(10), BTM FRM to BEZ(2), SPKR to SPKR BRKT-L(4), SPKR to SPKR BRKT-R(4)
20
š
2-580-611-01
SCREW, +PSW M6X16
RC to VESA BRKT(4)
4
Ť
2-580-600-01
SCREW, +PSW M4X8
RC to PNL to PNL BRKT(2)
2
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
Ū
2-580-592-01
SCREW, +PSW M3X8
BAL(4), GE3A(4)
8
Ũ
4-159-298-01
SCREW, +PSW M4X10
UC to BTM FRM(2), VESA BRKT to PNL(2)
4
ŭ
2-580-591-01
SCREW, +PSW M3X5
RC to PNL(3)
3
Ŭ
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
RC to TRMNL AREA(1)
1
Ţ
2-580-603-01
SCREW, +PSW M4X16
NOT IN THIS MODEL
0
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(10), BTM FRM to BEZ(2), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2)
16
š
2-580-611-01
SCREW, +PSW M6X16
RC to VESA BRKT(4)
4
Ť
2-580-600-01
SCREW, +PSW M4X8
NOT IN THIS MODEL
0
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
Ū
2-580-592-01
SCREW, +PSW M3X8
BAL(4), GE3A(4)
8
Ũ
4-159-298-01
SCREW, +PSW M4X10
BTM FRM to PNL(1), UC to BTM FRM(5), VESA BRKT to PNL(2)
8
ŭ
2-580-591-01
SCREW, +PSW M3X5
RC to PNL(3)
3
Ŭ
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
RC to TRMNL AREA(1)
1
Ţ
2-580-603-01
SCREW, +PSW M4X16
RC to PNL to PNL BRKT(2)
2
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(10), BTM FRM to BEZ(2), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2)
16
š
2-580-611-01
SCREW, +PSW M6X16
RC to VESA BRKT(4)
4
Ť
2-580-600-01
SCREW, +PSW M4X8
NOT IN THIS MODEL
0
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
Ū
2-580-592-01
SCREW, +PSW M3X8
BAL(4), GE2B(4)
8
Ũ
4-159-298-01
SCREW, +PSW M4X10
BTM FRM to PNL(1), UC to BTM FRM(5), VESA BRKT to PNL(2)
8
ŭ
2-580-591-01
SCREW, +PSW M3X5
RC to PNL(3)
3
Ŭ
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
RC to TRMNL AREA(1)
1
Ţ
2-580-603-01
SCREW, +PSW M4X16
RC to PNL to PNL BRKT(4)
4
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(12), BTM FRM to BEZ(2), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2)
18
š
2-580-611-01
SCREW, +PSW M6X16
RC to VESA BRKT(4)
4
Ť
2-580-600-01
SCREW, +PSW M4X8
NOT IN THIS MODEL
0
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
Ū
2-580-592-01
SCREW, +PSW M3X8
BAL(4), GE2B(4)
8
Ũ
4-159-298-01
SCREW, +PSW M4X10
BTM FRM to PNL(1), UC to BTM FRM(5), VESA BRKT to PNL(2)
8
ŭ
2-580-591-01
SCREW, +PSW M3X5
RC to PNL(4)
4
Ŭ
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
RC to TRMNL AREA(1)
1
Ţ
2-580-603-01
SCREW, +PSW M4X16
RC to PNL to PNL BRKT(4)
4
P/N
DESCRIPTION
REMARKS
TOTAL
Š
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(12), BTM FRM to BEZ(2), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2), SPKR BRKTS to BEZ(4)
22
š
2-580-611-01
SCREW, +PSW M6X16
RC to VESA BRKT(4)
4
Ť
2-580-600-01
SCREW, +PSW M4X8
NOT IN THIS MODEL
0
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
Ū
2-580-592-01
SCREW, +PSW M3X8
BAL(4), GE2A(5), AC INLET to BTM FRM(1)
10
Ũ
4-159-298-01
SCREW, +PSW M4X10
BTM FRM to PNL(2), UC to BTM FRM(4), VESA BRKT to PNL(2)
8
ŭ
2-580-591-01
SCREW, +PSW M3X5
RC to PNL(4)
4
Ŭ
7-685-646-79
SCREW, +BVTP 3X8 TYPE2 IT-3
RC to TRMNL AREA(1)
1
Ţ
2-580-603-01
SCREW, +PSW M4X16
RC to PNL to PNL BRKT(6)
6
KDL-60EX705
KDL-52EX705
KDL-46EX705
KDL-32EX705
KDL-40EX705
1-6. SCREW
LEGEND
KDL-32EX705/40EX705/46EX705/52EX705/60EX705
15
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-7. CONNECTORS
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
CN2600
CN2602
CN4300
CN2561
CN3800
BAL
SP
SP
HLR
HMS2
TCON
CN6151
CN6003
GE3A
SWITCH UNIT
POWER SWITCH
202
201
203
204
CN2600
CN2602
CN4300
CN2561
CN3800
BAL
SP
SP
HLR
HMS2
TCON
CN6151
CN6102
GE2B
SWITCH UNIT
POWER SWITCH
252
251
253
254
*
201
1-910-100-17
HARNESS ASSEMBLY (2)
(KDL-32EX705
ONLY)
201
1-910-100-19
HARNESS ASSEMBLY (2)
(KDL-40EX705
ONLY)
202
1-837-790-11
(LVDS) LEAD WIRE WITH CONNECTOR
(KDL-32EX705
ONLY)
202
1-837-704-11
(LVDS) FLEXIBLE FLAT CABLE 51P
(KDL-40EX705
ONLY)
203
1-910-101-36
HARNESS ASSEMBLY (1)
(KDL-32EX705
ONLY)
203
1-910-101-37
HARNESS ASSEMBLY (1)
(KDL-40EX705
ONLY)
*
204
1-837-663-12
CONNECTOR ASSEMBLY
(KDL-32EX705
ONLY)
204
1-837-665-12
CONNECTOR ASSEMBLY
(KDL-40EX705
ONLY)
251
1-910-100-21
HARNESS ASSEMBLY (2)
(KDL-46EX705
ONLY)
251
1-910-100-23
HARNESS ASSEMBLY (2)
(KDL-52EX705
ONLY)
252
1-837-705-11
(LVDS) FLEXIBLE FLAT CABLE 51P
(KDL-46EX705
ONLY)
252
1-837-706-11
(LVDS) FLEXIBLE FLAT CABLE 51P
(KDL-52EX705
ONLY)
253
1-910-101-38
HARNESS ASSEMBLY (1)
(KDL-46EX705
ONLY)
253
1-910-101-39
HARNESS ASSEMBLY (1)
(KDL-52EX705
ONLY)
254
1-837-666-12
CONNECTOR ASSEMBLY
(KDL-46EX705
ONLY)
254
1-837-667-12
CONNECTOR ASSEMBLY
(KDL-52EX705
ONLY)
1-7-1. KDL-32EX705/40EX705
1-7-2. KDL-46EX705/52EX705
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