Sony KDL-32EX607 / KDL-40EX607 / KDL-46EX607 Service Manual ▷ View online
KDL-32EX607/40EX607/46EX607
12
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-2. REAR COVER, UNDER COVER, VESA BRACKETS AND SWITCH UNIT REMOVAL
A Remove 4 screws from Rear Cover to detach from Bezel
B Remove 8 screws from Rear Cover to detach from Panel
B Remove 8 screws from Rear Cover to detach from Panel
8 from KDL-32EX607/40EX607 Only
10 fromKDL-46EX607 Only
C Remove 1 screw from Rear Cover to detach from Terminal area
D Remove 1 screw from Rear Cover to detach from Side Jack area
D Remove 1 screw from Rear Cover to detach from Side Jack area
E Lift up Rear Cover from bottom side to detach from Bezel
F Disconnect AC Inlet from GE3B/GE2C (Power) Boards and detach from Under Cover
G Remove 1 screw from Under Cover to detach from Bottom Frame
H Slide out Vesa Brackets to detach from Rear Cover
I Lift up Switch Unit and disconnect 1 connector to remove from Panel
NOTE: The Vesa Brackets are not included with the Rear Cover and must be reattached to the
replacement Rear Cover
51
4-176-751-11
REAR COVER (32)
(KDL-32EX607 ONLY)
51
4-176-752-11
REAR COVER (40)
(KDL-40EX607 ONLY)
51
4-176-753-12
REAR COVER (46)
(KDL-46EX607 ONLY)
52
3-297-324-02
COVER, ECS
53
4-168-272-01
BRACKET, VESA (S)
!
54
1-842-031-11
AC INLET (2P)
55
4-176-838-01
COVER, UNDER (32)
(KDL-32EX607 ONLY)
55
4-184-861-01
COVER, UNDER (40)
(KDL-40EX607/46EX607 ONLY)
56
1-487-970-11
SWITCH UNIT
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
4-159-298-01
SCREW, +PSW M4X10
53
55
54
56
51
52
A
H
G
F
I
B
C
D
E
KDL-32EX607/40EX607/46EX607
13
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-3. SPEAKERS, SPEAKER BRACKETS AND HLR BOARD REMOVAL
A Remove screws from Speaker Bracket Right to detach from Bezel
1 from KDL-32EX607 Only
2 from KDL-40EX607/46EX607 Only
B Remove screws from Speaker to detach from Speaker Bracket Right
4 from KDL-32EX607 Only
2 from KDL-40EX607/46EX607 Only
C Remove screws from Speaker Bracket Left to detach from Bezel
1 from KDL-32EX607 Only
2 from KDL-40EX607/46EX607 Only
D Remove screws from Speaker to detach from Speaker Bracket Left
4 from KDL-32EX607 Only
2 from KDL-40EX607/46EX607 Only
E Disconnect 1 connector from HLR Board, then release clips and lift up to remove from LED Guide
101
A-1759-227-A
HLR BOARD, MOUNTED
102
1-826-873-41
LOUDSPEAKER (3.4X17.5CM)
103
X-2548-469-1
BRACKET, SP L (32) ASSEMBLY
(KDL-32EX607 ONLY)
103
X-2548-513-1
BRACKET, SP L (40) ASSEMBLY
(KDL-40EX607 ONLY)
103
X-2548-515-1
BRACKET, SP L (46) ASSEMBLY
(KDL-46EX607 ONLY)
104
X-2548-470-1
BRACKET, SP R (32) ASSEMBLY
(KDL-32EX607 ONLY)
104
X-2548-514-1
BRACKET, SP R (40) ASSEMBLY
(KDL-40EX607 ONLY)
104
X-2548-516-1
BRACKET, SP R (46) ASSEMBLY
(KDL-46EX607 ONLY)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
A
B
D
E
C
104
102
102
101
103
KDL-32EX607/40EX607/46EX607
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-4. GE3B/GE2C (POWER) BOARDS, BAL BOARD AND LCD PANEL REMOVAL
A Lift-up Panel Brackets to detach from Bezel
4 from KDL-32EX607/40EX607 Only
6 from KDL-46EX607 Only
B Remove 4 screws from GE3B/GE2C (Power) Boards
C Disconnect 3 connectors from GE3B/GE2C (Power) Boards
D Remove screws from Bottom Frame to detach from LCD Panel
D Remove screws from Bottom Frame to detach from LCD Panel
3 from KDL-32EX607 Only
52 from KDL-40EX607/46EX607 Only
E Remove 4 screws from BAL Board
F Disconnect 5 connectors from BAL Board
G Slide Side Jack Bracket to right-side to remove from BAL Board
H
Carefully Lift up Panel to remove from Bezel
151
X-2546-935-1
BEZEL(32) ASSEMBLY
(KDL-32EX607 ONLY)
151
X-2546-936-1
BEZEL(40) ASSEMBLY
(KDL-40EX607 ONLY)
151
X-2546-937-1
BEZEL(46) ASSEMBLY
(KDL-46EX607 ONLY)
152
NA
LCD PANEL
FOR ALL LCD PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
153
4-166-286-21
BRACKET, SIDE JACK
154
A-1771-983-A
BAL BOARD, COMPLETE
NOTE: For BAL Board replacement, please refer to section
2-2. Adjustments After Replacing the BAL Board or the LCD Panel.
NOTE: Final software is not installed on this BAL Board. Install the update
after replacing this board using the instructions provided with the software.
155
1-474-218-11
GE3B (POWER) BOARD, COMPLETE
(KDL-32EX607/40EX607 ONLY)
155
1-474-219-11
GE2C (POWER) BOARD, COMPLETE
(KDL-46EX607 ONLY)
2-580-592-01
SCREW, +PSW M3X8
155
154
153
152
151
B
C
F
G
H
E
D
A
KDL-32EX607/40EX607/46EX607
15
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-7. CONNECTORS
* 201
1-910-100-54
CONNECTOR ASSEMBLY 15P (32)
(KDL-32EX607 ONLY)
* 201
1-910-100-56
CONNECTOR ASSEMBLY 15P (40)
(KDL-40EX607 ONLY)
* 201
1-910-100-58
CONNECTOR ASSEMBLY 15P (46)
(KDL-46EX607 ONLY)
* 202
1-837-816-11
(LVDS) FLEXIBLE FLAT CABLE
(KDL-32EX607 ONLY)
* 202
1-837-817-11
(LVDS) FLEXIBLE FLAT CABLE
(KDL-40EX607 ONLY)
* 202
1-837-818-11
(LVDS) FLEXIBLE FLAT CABLE
(KDL-46EX607 ONLY)
* 203
1-910-100-53
HARNESS ASSEMBLY (32)
(KDL-32EX607 ONLY)
* 203
1-910-100-55
HARNESS ASSEMBLY (40)
(KDL-40EX607 ONLY)
* 203
1-910-100-57
HARNESS ASSEMBLY (46)
(KDL-46EX607 ONLY)
1-5. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
• Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm
Wipe the LCD screen gently with a soft cloth.
• Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm
water.
• If using a chemically pretreated cloth, please follow the instruction provided on the package.
• Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
• Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
• Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
• Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
1-6. SCREW LEGEND
P/N
DESCRIPTION
REMARKS
TOTAL
■
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(4), SPKR BRKT-L(1), SPKR BRKT-R(1), SPKR-L(4), SPKR-R(4)
14
▼
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1)
2
▽
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
●
2-580-592-01
SCREW, +PSW M3X8
GE3B(4), BAL(4)
8
○
4-159-298-01
SCREW, +PSW M4X10
RC(8), UC(1), BTM FRM(3)
12
P/N
DESCRIPTION
REMARKS
TOTAL
■
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(4), SPKR BRKT-L(2), SPKR BRKT-R(2), SPKR-L(2), SPKR-R(2)
12
▼
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1)
2
▽
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
●
2-580-592-01
SCREW, +PSW M3X8
GE3B(4), BAL(4)
8
○
4-159-298-01
SCREW, +PSW M4X10
RC(8), UC(1), BTM FRM(5)
14
P/N
DESCRIPTION
REMARKS
TOTAL
■
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(4), SPKR BRKT-L(2), SPKR BRKT-R(2), SPKR-L(2), SPKR-R(2)
12
▼
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1)
2
▽
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
●
2-580-592-01
SCREW, +PSW M3X8
GE2C(4), BAL(4)
8
○
4-159-298-01
SCREW, +PSW M4X10
RC(10), UC(1), BTM FRM(5)
16
KDL-32EX607
KDL-40EX607
KDL-46EX607
TCON
SP
SP
HLR
SWITCH UNIT
GE3B/GE2C
CN6150
CN6001
CN6800
CN6801
CN2600
CN2602
CN4300
CN2561
CN3800
BAL
201
202
203
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