DOWNLOAD Sony KDL-32EX607 / KDL-40EX607 / KDL-46EX607 Service Manual ↓ Size: 3.33 MB | Pages: 32 in PDF or view online for FREE

Model
KDL-32EX607 KDL-40EX607 KDL-46EX607
Pages
32
Size
3.33 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32ex607-kdl-40ex607-kdl-46ex607.pdf
Date

Sony KDL-32EX607 / KDL-40EX607 / KDL-46EX607 Service Manual ▷ View online

KDL-32EX607/40EX607/46EX607  
 
12
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-2.  REAR COVER, UNDER COVER, VESA BRACKETS AND SWITCH UNIT REMOVAL
A   Remove 4 screws from Rear Cover to detach from Bezel
B   Remove 8 screws from Rear Cover to detach from Panel
 
8 from KDL-32EX607/40EX607 Only
 
10 fromKDL-46EX607 Only
C   Remove 1 screw from Rear Cover to detach from Terminal area
D   Remove 1 screw from Rear Cover to detach from Side Jack area
E   Lift up Rear Cover from bottom side to detach from Bezel
F   Disconnect AC Inlet from GE3B/GE2C (Power) Boards and detach from Under Cover
G   Remove 1 screw from Under Cover to detach from Bottom Frame
H   Slide out Vesa Brackets to detach from Rear Cover
I   Lift up Switch Unit and disconnect 1 connector to remove from Panel
 
NOTE: The Vesa Brackets are not included with the Rear Cover and must be reattached to the 
replacement Rear Cover
 
51 
4-176-751-11 
REAR COVER (32)
 
 
 
(KDL-32EX607 ONLY)
 
51 
4-176-752-11 
REAR COVER (40)
 
 
 
(KDL-40EX607 ONLY)
 
51 
4-176-753-12 
REAR COVER (46)
 
 
 
(KDL-46EX607 ONLY)
  
52 
3-297-324-02 
COVER, ECS
  
53 
4-168-272-01 
BRACKET, VESA (S)
!
  54 
1-842-031-11 
AC INLET (2P)
 
 
55 
4-176-838-01 
COVER, UNDER (32)
 
 
 
(KDL-32EX607 ONLY)
  
55 
4-184-861-01 
COVER, UNDER (40)
 
 
 
(KDL-40EX607/46EX607 ONLY)
  
56 
1-487-970-11 
SWITCH UNIT
 
 
2-580-640-01 
SCREW, +BVTP 4X16 TYPE2 IT-3
 
 
7-685-648-79 
SCREW, +BVTP 3X12 TYPE2 IT-3
 
 
4-159-298-01 
SCREW, +PSW M4X10
53
55
54
56
51
52
A
H
G
F
I
B
C
D
E
KDL-32EX607/40EX607/46EX607  
 
13
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-3.  SPEAKERS, SPEAKER BRACKETS AND HLR BOARD REMOVAL
A   Remove screws from Speaker Bracket Right to detach from Bezel
 
1 from KDL-32EX607 Only
 
2 from KDL-40EX607/46EX607 Only
B   Remove screws from Speaker to detach from Speaker Bracket Right
 
4 from KDL-32EX607 Only
 
2 from KDL-40EX607/46EX607 Only
C   Remove screws from Speaker Bracket Left to detach from Bezel
 
1 from KDL-32EX607 Only
 
2 from KDL-40EX607/46EX607 Only
D   Remove screws from Speaker to detach from Speaker Bracket Left
 
4 from KDL-32EX607 Only
 
2 from KDL-40EX607/46EX607 Only
E   Disconnect 1 connector from HLR Board, then release clips and lift up to remove from LED Guide
  
101 
A-1759-227-A 
HLR BOARD, MOUNTED
  
102 
1-826-873-41 
LOUDSPEAKER (3.4X17.5CM)
  
103 
X-2548-469-1 
BRACKET, SP L (32) ASSEMBLY
 
 
 
(KDL-32EX607 ONLY)
 
103 
X-2548-513-1 
BRACKET, SP L (40) ASSEMBLY
 
 
 
(KDL-40EX607 ONLY)
 
103 
X-2548-515-1 
BRACKET, SP L (46) ASSEMBLY
 
 
 
(KDL-46EX607 ONLY)
  
104 
X-2548-470-1 
BRACKET, SP R (32) ASSEMBLY
 
 
 
(KDL-32EX607 ONLY)
 
104 
X-2548-514-1 
BRACKET, SP R (40) ASSEMBLY
 
 
 
(KDL-40EX607 ONLY)
 
104 
X-2548-516-1 
BRACKET, SP R (46) ASSEMBLY
 
 
 
(KDL-46EX607 ONLY)
 
 
2-580-640-01 
SCREW, +BVTP 4X16 TYPE2 IT-3
A
B
D
E
C
104
102
102
101
103
KDL-32EX607/40EX607/46EX607  
 
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-4.  GE3B/GE2C (POWER) BOARDS, BAL BOARD AND LCD PANEL REMOVAL
A   Lift-up Panel Brackets to detach from Bezel
 
4 from KDL-32EX607/40EX607 Only
 
6 from KDL-46EX607 Only
B   Remove 4 screws from GE3B/GE2C (Power) Boards
C   Disconnect 3 connectors from GE3B/GE2C (Power) Boards
D   Remove screws from Bottom Frame to detach from LCD Panel
 
3 from KDL-32EX607 Only
 
52 from KDL-40EX607/46EX607 Only
E   Remove 4 screws from BAL Board
F   Disconnect 5 connectors from BAL Board
G   Slide Side Jack Bracket to right-side to remove from BAL Board
H  
Carefully Lift up Panel to remove from Bezel
  
151 
X-2546-935-1 
BEZEL(32) ASSEMBLY
 
 
 
(KDL-32EX607 ONLY)
  
151 
X-2546-936-1 
BEZEL(40) ASSEMBLY
 
 
 
(KDL-40EX607 ONLY)
  
151 
X-2546-937-1 
BEZEL(46) ASSEMBLY
 
 
 
(KDL-46EX607 ONLY)
  
152 
NA 
LCD PANEL 
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
153 
4-166-286-21 
BRACKET, SIDE JACK
    154 
A-1771-983-A 
BAL BOARD, COMPLETE
 
 
NOTE: For BAL Board replacement, please refer to section 
 
 
2-2. Adjustments After Replacing the BAL Board or the LCD Panel.     
 
 
NOTE: Final software is not installed on this BAL Board. Install the update  
 
 
after replacing this board using the instructions provided with the software.
  
155 
1-474-218-11 
GE3B (POWER) BOARD, COMPLETE
 
 
 
(KDL-32EX607/40EX607 ONLY)
  
155 
1-474-219-11 
GE2C (POWER) BOARD, COMPLETE
 
 
 
(KDL-46EX607 ONLY)
 
 
2-580-592-01 
SCREW, +PSW M3X8
155
154
153
152
151
B
C
F
G
H
E
D
A
KDL-32EX607/40EX607/46EX607  
 
15
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
1-7.  CONNECTORS
 *  201 
1-910-100-54 
CONNECTOR ASSEMBLY 15P (32)
 
 
 
(KDL-32EX607 ONLY)
 *  201 
1-910-100-56 
CONNECTOR ASSEMBLY 15P (40)
 
 
 
(KDL-40EX607 ONLY)
 *  201 
1-910-100-58 
CONNECTOR ASSEMBLY 15P (46)
 
 
 
(KDL-46EX607 ONLY)
 *  202 
1-837-816-11 
(LVDS) FLEXIBLE FLAT CABLE
 
 
 
(KDL-32EX607 ONLY)
 *  202 
1-837-817-11 
(LVDS) FLEXIBLE FLAT CABLE
 
 
 
(KDL-40EX607 ONLY)
 *  202 
1-837-818-11 
(LVDS) FLEXIBLE FLAT CABLE
 
 
 
(KDL-46EX607 ONLY)
 *  203 
1-910-100-53 
HARNESS ASSEMBLY (32)
 
 
 
(KDL-32EX607 ONLY)
 *  203 
1-910-100-55 
HARNESS ASSEMBLY (40)
 
 
 
(KDL-40EX607 ONLY)
 *  203 
1-910-100-57 
HARNESS ASSEMBLY (46)
 
 
 
(KDL-46EX607 ONLY)
1-5.  CLEANING THE LCD PANEL
CAUTION: When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
•  Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm
water.
•  If using a chemically pretreated cloth, please follow the instruction provided on the package.
•  Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
•  Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
1-6.  SCREW LEGEND
P/N
DESCRIPTION
REMARKS
TOTAL
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(4), SPKR BRKT-L(1), SPKR BRKT-R(1), SPKR-L(4), SPKR-R(4)
14
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1)
2
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
2-580-592-01
SCREW, +PSW M3X8
GE3B(4), BAL(4)
8
4-159-298-01
SCREW, +PSW M4X10
RC(8), UC(1), BTM FRM(3)
12
P/N
DESCRIPTION
REMARKS
TOTAL
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(4), SPKR BRKT-L(2), SPKR BRKT-R(2), SPKR-L(2), SPKR-R(2)
12
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1)
2
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECK to BASE(4)
8
2-580-592-01
SCREW, +PSW M3X8
GE3B(4), BAL(4)
8
4-159-298-01
SCREW, +PSW M4X10
RC(8), UC(1), BTM FRM(5)
14
P/N
DESCRIPTION
REMARKS
TOTAL
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(4), SPKR BRKT-L(2), SPKR BRKT-R(2), SPKR-L(2), SPKR-R(2)
12
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1)
2
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
2-580-592-01
SCREW, +PSW M3X8
GE2C(4), BAL(4)
8
4-159-298-01
SCREW, +PSW M4X10
RC(10), UC(1), BTM FRM(5)
16
KDL-32EX607
KDL-40EX607
KDL-46EX607
TCON
SP
SP
HLR
SWITCH UNIT
GE3B/GE2C
CN6150
CN6001
CN6800
CN6801
CN2600
CN2602
CN4300
CN2561
CN3800
BAL
201
202
203
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