KDL-32EX600, KDL-40EX600 — Sony TV Service Manual (repair manual)

Model
KDL-32EX600 KDL-40EX600
Pages
23
Size
2.09 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32ex600-kdl-40ex600.pdf
Date

View Sony KDL-32EX600 / KDL-40EX600 Service Manual online

HISTORY
Model Name: KDL-32/40EX600
SERVICE MANUAL
Click on Page Number to display details of change
Date
Part Number
Description of Revisions
Version
2010.03
9-883-482-01
Original Manual
1.0
2010.03
9-883-482-02
Add Russian Destination. 
(P.1)
2.0
2010.05
9-883-482-03
Add Tcon Board Part Number. 
(P.17)
Add Neck to Base Screw Part Number. 
(P.18)
3.0
2010.08
9-883-482-04
Addition of 32 inch LCD Panel. 
(P.16)
Addition of 32 inch Static Converter
Board. 
(P.16)
Addition of 32 inch Flexible Flat Cable. 
(P.21)
4.0
2010.10
9-883-482-05
How to reset (OSD Menu errors). 
(P.8)
5.0
2010.12
9-883-482-06
New ‘BEN’ Board Part Number. 
(P.16)
6.0
- -
SERVICE MANUAL
AZ1-N(3a-0.5) 
 
CHASSIS
 MODEL 
                                         DEST 
RM-ED036
KDL-32EX600
AEP / RUSS  
(Ver 2.0)
KDL-40EX600
AEP / RUSS  
(Ver 2.0)
 MODEL 
                                         DEST 
- -
TABLE OF CONTENTS
Section  
Title  
Page 
Section  
Title  
Page 
.  GENERAL 
  
Caution ................................................................  
3
  
Specifications ......................................................  
4
  
Connectors  ..........................................................  
7
  
Self Diagnosis .....................................................  
8
.  DISASSEMBLY
 
2-1.  Rear Cover Removal  .............................................   
9
 
2-2.  Neck Rear Cover & Stand Assy Removal  ............   
9
 
2-3.  Under Cover Removal ...........................................  
9
 
2-4.  Speaker Bracket Removal  .....................................  
9
 
2-5.  Loudspeaker Removal ...........................................   10
 
2-6.  Static Converter Board Removal  ..........................   10
 
2-7.  BEN Board Removal .............................................   10
 
2-8.  HLR Board Removal .............................................   10
3.  SERVICE MENUS
 
3-1.  How to enter the Service Mode  ..........................   11
 
3-2.  Service Menu Structure  ......................................   11
 
  
3-2-1.  Service General Menu ..................................   11
 
    3-2-2.  White Balance Adjustment ...........................   11
 
    3-2-3.  AD Adjustment .............................................   12
 
    3-2-4.  OSD Service Menu  ......................................   12
 
    3-2-5.  Country Selection .........................................   12
 
    3-2-6.  Factory Reset  ...............................................   12
 
3-3.  TT Mode  .............................................................   13
4.  DIAGRAMS
 
4-1.  Block Diagram  ...................................................   14
 
4-2.  Circuit Board Location  .......................................   15
5.  EXPLODED  VIEWS
 
5-1.  Chassis  ................................................................    16
 
5-2.  Bezel Assy & Stand Assy ....................................    18
 
5-3.  Rear Cover Assy & Power Supply Cord .............    19
6.  PARTS LIST ............................................................... .     20
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
  
 
  ON 
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL 
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH 
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN 
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY 
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO 
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY 
CONNECTED TO THE POWER LINE.
- 3 -
SECTION  GENERAL
The circuit boards used in these models have been processed using 
Lead Free Solder. The boards are identified by the LF logo located 
close to the board designation e.g. H1 etc [ see example ]. The 
servicing of these boards requires special precautions to be taken as 
outlined below. 
Lead Free Soldered Boards
example
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available 
under the  following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This 
requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to  http://www.sony-training.com
Partnumber
Diameter
Remarks
7-640-005-19
0.3mm
0.25Kg
7-640-005-20
0.4mm
0.50Kg
7-640-005-21
0.5mm
0.50Kg
7-640-005-22
0.6mm
0.25Kg
7-640-005-23
0.8mm
1.00Kg
7-640-005-24
1.0mm
1.00Kg
7-640-005-25
1.2mm
1.00Kg
7-640-005-26
1.6mm
1.00Kg
CAUTION
SECTION  GENERAL
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE
WARNING
 
(UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused 
plug having a fuse of the correct rating for the set. Should the fuse 
need to be replaced, use a fuse of the same rating approved by ASTA 
to BS 1362, ie one that carries the 
need to be replaced, use a fuse of the same rating approved by ASTA
, ie one that carries the 
ASA
T
 mark.
 mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE 
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT 
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED 
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH 
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the 
correct rating fuse, otherwise the circuit should be protected by the 
same rating fuse at the distribution board.
UK PLUG WARNING
LCD PANEL CAUTION
Whilst working on this product, it is not recommended to lay the TV set face down when powered up, as this can result in panel problems. 
If it is necessary to power up the TV set when face down, the time should be minimised as much as possible.
Page of 23
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Download Sony KDL-32EX600 / KDL-40EX600 Service Manual (Repair Manual)

Here you can view online or download Sony KDL-32EX600 / KDL-40EX600 Service Manual in pdf. This Service Manual can help you recover, restore, fix, disassemble and repair Sony KDL-32EX600 / KDL-40EX600 TV. Information contained in Sony KDL-32EX600 / KDL-40EX600 service manual (repair manual) typically includes:

  • Disassembly, troubleshooting, programming, maintenance, remote, adjustment, installation and setup instructions.
  • Schematics, wiring and block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Parts list (bill of materials).