Sony KDL-32EX555 / KDL-32EX655 / KDL-40EX655 / KDL-46EX655 Service Manual ▷ View online
KDL-32EX555/32EX655/40EX655/46EX655
20
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
MAIN BOARD (BAPS) AND POWER SUPPLY BOARD (GL2/GL4) REMOVAL
CAUTION: Do not reattach the Power Supply Board (GL2/GL4) without the Spacers(B).
NOTES:
Refer to
”Handling the LVDS FFC Connector” on page 19
to disconnect the LVDS Connector.
The Spacers(B) are not included with the Power Supply Board and must be reattached to the replacement Power
Supply Board.
The Cushion(PWB G), Insulation Sheet(GL2) and Insulation Sheet (GL6) are not included with the Power Board and
must be replaced when replacing the Power Supply Board.
A Detach the Side Bracket and Bottom Bracket from BAPS Board.
B Remove screws and disconnect connectors from BAPS Board.
(Refer to
“Handling the LVDS FFC Connector” on page 19
instructions.)
C Remove screws and disconnect connectors from GL2/GL4 Board.
(Reattach the Spacers(B) to the replacement GL2/GL4 Board.)
D Slide-out Left and Right Speakers, then disconnect connectors.
E Release clips and disconnect connector from HL Board.
F Lift up Switch Unit and disconnect connector.
101
4-299-495-01
BRACKET, SIDE (MOLD)
102
A-1868-426-A
BAPS BOARD, COMPLETE
(KDL-32EX555 ONLY)
AFTER REPLACING THE MAIN BOARD,
YOU MUST UPDATE THE SOFTWARE TO THE LATEST VERSION
102
A-1868-423-A
BAPS BOARD, COMPLETE
(KDL-32EX655/40EX655/46EX655 ONLY)
AFTER REPLACING THE MAIN BOARD,
YOU MUST UPDATE THE SOFTWARE TO THE LATEST VERSION
103
4-299-499-21
BRACKET, UNDER (MOLD)
104
A-1865-281-A
HL BOARD, MOUNTED
105
1-858-714-11
LOUDSPEAKER (3X10CM)
(KDL-32EX555/32EX655 ONLY)
105
1-858-713-11
LOUDSPEAKER (3X15CM)
(KDL-40EX655/46EX655 ONLY)
106
1-489-986-11
SWITCH UNIT
107
4-298-004-01
SPACER (B)
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
108
1-474-383-11
GL2 BOARD, COMPLETE
(KDL-32EX555/32EX655 ONLY)
108
1-474-388-11
GL4 BOARD, COMPLETE
(KDL-40EX655/46EX655 ONLY)
109
4-408-119-01
CUSHION (PWB G)
ORDER THIS PART WHEN REPLACING THE GL2 BOARD
* 110
4-297-998-01
SHEET, INSULATION (GL2)
(KDL-32EX555/32EX655 ONLY)
ORDER THIS PART WHEN REPLACING THE LCD PANEL
110
4-297-996-31
SHEET, INSULATION (GL6)
(KDL-40EX655/46EX655 ONLY)
ORDER THIS PART WHEN REPLACING THE LCD PANEL
●
2-990-421-41
SCREW (+PSW) (M3X6)
E
A
C
B
D
F
Spacer(B)
Cushion
(PWB G)
104
103
110
108
107
109
102
101
105
106
KDL-32EX555/32EX655/40EX655/46EX655
21
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
PANEL BRACKETS AND LCD PANEL REMOVAL
NOTES:
The Thermal Sheet(Atreyu) is not included with the LCD Panel and must be reattached to the
replacement LCD Panel.
A Remove screws, then press Bezel tabs and lift up Panel Brackets (H).
B Press Bezel tabs and tilt up Panel Brackets (V).
C Remove screws and lift up Bottom Frame.
D Gently lift up LCD Panel.
153
4-299-512-01
BRACKET, PANEL (H)
154
4-299-509-01
BRACKET, PANEL (V)
155
4-300-810-01
SHEET, THERMAL (ATREYU)
156
4-299-521-01
FRAME, BOTTOM (M)
(KDL-32EX555/32EX655 ONLY)
156
4-299-522-01
FRAME, BOTTOM (L)
(KDL-40EX655/46EX655 ONLY)
△
4-159-298-01
SCREW, +PSW M4X10
□
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
◇
4-256-393-01
SCREW, +PSW M3X6 W12
151
4-419-326-01
BEZEL (32 ATH) A
(KDL-32EX555 ONLY)
151
4-414-822-01
BEZEL (32 NK1) A
(KDL-32EX655 ONLY)
151
4-414-811-01
BEZEL (40 NK1) A
(KDL-40EX655 ONLY)
151
4-414-798-01
BEZEL (46 NK1) A
(KDL-46EX655 ONLY)
152
NA
LCD PANEL
FOR ALL LCD PANEL AND TCON BOARD PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth, and wipe the LCD screen gently with a soft cloth.
;
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
;
If using a chemically pretreated cloth, please follow the instruction provided on the package.
;
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
;
Periodic vacuuming of the ventilation openings is recommended to ensure proper ventilation.
;
Do Not
use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these
materials could easily scratch the screen which may result in permanent damage.
;
Do Not
use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol,
ammonia, benzine, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the
screen.
;
Do Not
spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a
failure.
C
Panel Bracket (V)
Bezel tab
B
Panel Bracket (H)
Bezel tab
A
D
153
154
151
152
154
156
153
155
KDL-32EX555/32EX655/40EX655/46EX655
22
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
CONNECTORS
201
1-910-105-70
P-2A 32 CONNECTOR ASSEMBLY 28P
(KDL-32EX555 ONLY)
202
1-910-105-94
(LVDS) P-2A 32 FLEXIBLEFLATCABLE 30P
(KDL-32EX555 ONLY)
202
1-839-955-11
(LVDS) FFC WITH CONNECTOR
(KDL-32EX655 ONLY)
202
1-910-105-96
(LVDS) P-2A 40F FLEXIBLEFLATCABLE 51P
(KDL-40EX655 ONLY)
202
1-910-105-97
(LVDS) P-2A 46F FLEXIBLEFLATCABLE 51P
(KDL-46EX655 ONLY)
SCREWS
202
201
203
P/N
DESCRIPTION
REMARKS
TOTAL
▲
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND to TV(3), STAND HEAD to STAND PIPE(2)
5
△
4-159-298-01
SCREW, +PSW M4X10
RC(2), BTM FRM to PNL(3)
5
■
7-685-648-79
SCREW +BVTP 3X12 TYPE2 IT-3
RC SIDEJACK(1), RC UNDERJACK(1), RC TERMINAL(1), VESA to RC(2
5
□
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(7), BTM FRM to BZL(2)
9
◆
4-400-043-01
JOINT, SCREW
RC(2)
2
◇
4-256-393-01
SCREW, +PSW M3X6 W12
RC(5), AC(1), PNL BRKTS(2)
8
●
2-990-421-41
SCREW (+PSW) (M3X6)
BAPS(6), GL2(4)
10
P/N
DESCRIPTION
REMARKS
TOTAL
▲
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND to TV(3), STAND HEAD to STAND PIPE(2)
5
△
4-159-298-01
SCREW, +PSW M4X10
RC(2), BTM FRM to PNL(5)
7
■
7-685-648-79
SCREW +BVTP 3X12 TYPE2 IT-3
RC SIDEJACK(1), RC UNDERJACK(1), RC TERMINAL(1), VESA to RC(2
5
□
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(7), BTM FRM to BZL(2)
9
◆
4-400-043-01
JOINT, SCREW
RC(2)
2
◇
4-256-393-01
SCREW, +PSW M3X6 W12
RC(5), AC(1), PNL BRKTS(2)
8
●
2-990-421-41
SCREW (+PSW) (M3X6)
BAPS(6), GL4(5)
11
P/N
DESCRIPTION
REMARKS
TOTAL
▲
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND to TV(3), STAND HEAD to STAND PIPE(2)
5
△
4-159-298-01
SCREW, +PSW M4X10
RC(2), BTM FRM to PNL(5)
7
■
7-685-648-79
SCREW +BVTP 3X12 TYPE2 IT-3
RC SIDEJACK(1), RC UNDERJACK(1), RC TERMINAL(1), VESA to RC(2
5
□
2-580-639-01
SCREW, +BVTP 4X12 TYPE2 IT-3
RC(7), BTM FRM to BZL(2)
9
◆
4-400-043-01
JOINT, SCREW
RC(2)
2
◇
4-256-393-01
SCREW, +PSW M3X6 W12
RC(7), AC(1), PNL BRKTS(2)
10
●
2-990-421-41
SCREW (+PSW) (M3X6)
BAPS(6), GL4(5)
11
KDL-32EX555/32EX655
KDL-40EX655
KDL-46EX655
203
1-910-105-71
P-2A 32 HARNESS ASSEMBLY
(KDL-32EX555 ONLY)
203
1-910-105-76
P-2A 32F HARNESS ASSEMBLY
(KDL-32EX655 ONLY)
203
1-910-105-77
P-2A 40F HARNESS ASSEMBLY
(KDL-40EX655 ONLY)
203
1-910-105-78
P-2A 46F HARNESS ASSEMBLY
(KDL-46EX655 ONLY)
KDL-32EX555/32EX655/40EX655/46EX655 23
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
ACCESSORIES AND PACKAGING
PART NO.
DESCRIPTION
4-408-778-01
BAG, SCREW A P(M)
(INCLUDES THE FOLLOWING SCREWS)
2-580-608-01
SCREW, +PSW M5X16
(SCREWS TO ATTACH STAND HEAD TO STAND PIPE)
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV.
CAUTION: These screws cannot be used to secure the TV to the
Wall Mount Brackets
3-299-071-06
FLYER, SAFETY
4-273-074-12
FLYER, SAFETY
4-411-913-34
MANUAL, INSTRUCTION
4-415-213-11
SUPPLEMENT(STAND INSTALLATION)
MISCELLANEOUS
PART NO.
DESCRIPTION
4-262-708-04
CLAMPER, CABLE
4-421-301-01
CUSHION FRM(BU)
4-400-043-01
JOINT, SCREW
(SCREWS USED WHEN STAND IS ATTACHED - NOT USED WITH WALL MOUNTS)
4-425-542-41
LABEL, CHILE ENERGY (3A P2A)
(KDL-32EX555 ONLY)
4-425-542-51
LABEL, CHILE ENERGY (3A P2A)
(KDL-32EX655 ONLY)
4-425-542-61
LABEL, CHILE ENERGY (3A P2A)
(KDL-40EX655 ONLY)
4-425-542-71
LABEL, CHILE ENERGY (3A P2A)
(KDL-46EX655 ONLY)
7-600-031-97
TAPE (3M 1350FB-1)15MMX66M BLK
7-600-031-96
TAPE (3M 1350FW-1)15MMX66M WHT
OPTIONAL ACCESSORIES
PART NO.
DESCRIPTION
4-419-690-01
SUPPORT BELT KIT
REMOTE COMMANDER
PART NO.
DESCRIPTION
1-490-006-11
REMOTE COMMANDER (RM-YD079)
Click on the first or last page to see other KDL-32EX555 / KDL-32EX655 / KDL-40EX655 / KDL-46EX655 service manuals if exist.