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Model
KDL-32EX421 KDL-32EX520 KDL-32EX521 KDL-32EX523 KDL-40EX520 KDL-40EX521 KDL-40EX523 KDL-46EX520 KDL-46EX521 KDL-46EX523
Pages
104
Size
13.55 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32ex421-kdl-32ex520-kdl-32ex521-kdl-32ex523-kd.pdf
Date

Sony KDL-32EX421 / KDL-32EX520 / KDL-32EX521 / KDL-32EX523 / KDL-40EX520 / KDL-40EX521 / KDL-40EX523 / KDL-46EX520 / KDL-46EX521 / KDL-46EX523 Service Manual ▷ View online

KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 C-2
APPENDIX C - REPLACING THE LCD PANEL
4.  Placing one hand between the LCD Panel and the 
bezel, gently start to lift the panel away from the bezel.
Lift up by
holding the
portion of
the panel.
DO NOT
hold onto 
the LCD cells
5.  Continue the process until the panel is removed from 
the bezel.
Lift slowly
removing
one section
at a time.
 
REATTACHING THE LCD PANEL ONTO 
THE BEZEL
The double-sided tape used to adhere the LCD Panel to the Bezel 
should be replace whenever the panel or the 
bezel
 is replaced.
1.  Place the replacement bezel face down on a soft cloth.
2.  Ensure that all of the original tape has been removed 
from the LCD panel and the bezel.
KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 C-3
APPENDIX C - REPLACING THE LCD PANEL
3.  Using the following illustrations, place the double-sided 
tape onto the bezel.
32”
32” MODELS USE 2 PIECES 
40”
40” MODELS USE 2 PIECES
46”
46” MODELS USE 3 PIECES
4.  Place the top of the LCD Panel onto the bezel.
a.  Adjust the right and left side so the panel fits 
securely onto the bezel.
b.  Slowly place the bottom of the panel within the 
bezel. 
a
b
5.  Ensure the panel is securely placed inside the bezel.
KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 D-1
APPENDIX D - TRIAGE SHEETS
The following Triage documents are for general reference purposes. To access the most recent version of theTriage documents for the models 
listed in this manual, login into the Sony Authorized Servicer Portal at 
www.sony.com/asp
.
KDL-32EX421/32EX423 ONLY
Before you make the service call…
 
1.  Confirm the symptom from the customer.
Chassis:
AZ2F
2.  Select that symptom from the chart.
3.  Bring 
ONLY THE MOST LIKELY PART
 for that symptom.
4.  Follow the troubleshooting charts in the technical guides to isolate the board.
RED DOT: Most likely defective part  
LAST UPDATED:
6/9/2011
Remote Audio
2
3
4
5
6
*7
8
Green LED 
Constant ON
No Green 
Power LED 
(Dead Set)
No video
Whole
Screen
Distortion
Isolated
area
Distortion
No
Remote
No Audio
REF #
BATV BOARD
 
151
GE2A BOARD
 
101
HLR2 BOARD
153
Service Bulletin
(See Appendix Section)
Software Update
TCON Board
N/A
LCD Panel
 
 
202
 Problem
POWER
AUDIO/
POWER
BACK-
LIGHT
TCON
BACK-
LIGHT
TEMP
WDT
Sony 
KDL32EX421
 Technical Triage Summary Sheet
Reference 
 
5. Chart Color Code
BLUE TRIANGLE:  Secondary possible defective part
Video
No
Power
* ONLY IF 7X SHUTDOWN OCCURS IMMEDIATLEY 
Symptoms - Shutdown. Power LED
blinking red diagnostics sequences
See
Reference
Library
FIGURE APPENDIX B-1.  KDL-32EX421 MODELS ONLY
KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 D-2
APPENDIX D - TRIAGE SHEETS
Before you make the service call…
 
1.  Confirm the symptom from the customer.
Chassis:
AZ2F
2.  Select that symptom from the chart.
3.  Bring 
ONLY THE MOST LIKELY PART
 for that symptom.
4.  Follow the troubleshooting charts in the technical guides to isolate the board.
RED DOT: Most likely defective part  
LAST UPDATED:
6/9/2011
 
 
WIRELESS
LAN
Remote Audio
2
3
4
5
6
*7
8
Green LED 
Constant ON
No Green 
Power LED 
(Dead Set)
No video
Whole 
Screen 
Distortion
Isolated 
area 
Distortion
Not Working
No 
Remote
No Audio
REF #
BATV BOARD
 
151
GE2A BOARD
 
101
HLR2 BOARD
153
Wireless LAN Card
106
Service Bulletin
(See Appendix Section)
Software Update
TCON Board
N/A
LCD Panel
 
 
202
 Problem
POWER
AUDIO/
POWER
BACK-
LIGHT
TCON
BACK-
LIGHT
TEMP
WDT
Sony 
KDL32EX423
 Technical Triage Summary Sheet
Reference 
 
5. Chart Color Code
 
BLUE TRIANGLE:  Secondary possible defective part
Video
No
Power
* ONLY IF 7X SHUTDOWN OCCURS IMMEDIATLEY 
See Reference 
Library
Symptoms - Shutdown. Power LED
blinking red diagnostics sequences
FIGURE APPENDIX B-2.  KDL-32EX423 MODELS ONLY
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