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Model
KDL-32EX421 KDL-32EX520 KDL-32EX521 KDL-32EX523 KDL-40EX520 KDL-40EX521 KDL-40EX523 KDL-46EX520 KDL-46EX521 KDL-46EX523
Pages
104
Size
13.55 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32ex421-kdl-32ex520-kdl-32ex521-kdl-32ex523-kd.pdf
Date

Sony KDL-32EX421 / KDL-32EX520 / KDL-32EX521 / KDL-32EX523 / KDL-40EX520 / KDL-40EX521 / KDL-40EX523 / KDL-46EX520 / KDL-46EX521 / KDL-46EX523 Service Manual ▷ View online

KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 43
SECTION 5 - FLOW CHARTS AND DIAGRAMS
Is Audio 
Present?
Check
HP Audio Output 
No
Missing or Distorted Audio
Is Audio 
Missing or Distorted 
on 
All Inputs?
No
Yes
Yes
Check 
Speaker Resistance at 
(across Speakers) 
& Connections 
8 ohms 
Connections 
OK?
No
Check
AU12V from Power Supply 
Is 
12V 
Present?
Yes
Yes
Replace 
Speaker(s)
No
No
Yes
Is 
External Device 
& connection 
OK?
Repair External 
Device
Check 
External Device 
and Connections
Swap Devices and 
connections
Replace 
Main Board
Replace 
Power Supply 
Board
Replace 
Main Board
Replace 
Main Board
FIGURE 5-6.  NO AUDIO FLOWCHART
KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 44
SECTION 5 - FLOW CHARTS AND DIAGRAMS
SET TURNS ON AND OFF
Are 
all voltage 
Present?
No
Is 
Backlight ON 
Before Shut 
Down?
Yes
No
Yes
Replace 
LCD Panel 
Assembly
Yes
No
Does “SONY” 
logo display 
Is Issue 
Resolved?
Issue 
Resolved
Replace 
LCD Panel 
Assembly
Check 
+109V & -70V 
LED Supplies
*Before Shutdown
Replace 
Main Board
Constant ON/OFF 
Power Cycling
40" & 46" Models
Replace 
Power Supply 
Board
Green LED 
Constant ON 
(No Picture) 
32" Model
OR
FIGURE 5-7.  CONSTANT ON/OFF FLOWCHART
KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 45
Components  not  identified  by  a  part  number  or 
description are not stocked because they are seldom 
required for routine service.
The component parts of an assembly are indicated by the 
reference numbers in the far right column of the parts list 
and within the dotted lines of the diagram.
Items marked with an asterisk are not stocked since 
they are seldom required for routine service.  Expect 
some delay when ordering  these components.
NOTE: Les composants identifies per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifie.
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
TABLE-TOP STAND ASSEMBLY REMOVAL
NOTE: KDL-46EX520 shown below
A   Remove 3 screws from Table-Top Stand Assembly
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
(Check th
Sony Electronics Service Information
 website for any additional service related issues for this model.)
 
4-268-538-01 
STAND, HEAD P(M)
 
 
 
(KDL-32EX421/32EX521 FOR LA1 ONLY)
 
4-267-490-01 
STAND, HEAD(M9)
 
 
 
(KDL-32EX423/32EX520/32EX523 ONLY)
 
 
 
(KDL-32EX521 FOR U2/CA2 ONLY)
 
4-268-539-01 
STAND, HEAD P(ML)
 
 
 
(KDL-40EX521 FOR LA1 ONLY)
 
4-267-497-01 
STAND, HEAD(ML9)
 
 
(KDL-40EX520/40EX523/46EX520/46EX521/46EX523 ONLY)
 
 
(KDL-40EX521 FOR U2/CA2 ONLY)
 
4-268-542-01 
STAND, NECKP(M)
 
 
 
(KDL-32EX421/32EX521 FOR LA1 ONLY)
 2 
4-259-177-01  NECK(M9)
 
 
 
(KDL-32EX423/32EX520/32EX523 ONLY)
 
 
 
(KDL-32EX521 FOR U2/CA2 ONLY)
 
4-268-543-01 
STAND, NECK P(ML)
 
 
 
(KDL-40EX521 FOR LA1 ONLY)
 2 
4-259-180-01  NECK(ML9)
 
 
 
(KDL-40EX520/40EX523 ONLY)
 
 
 
(KDL-40EX521 FOR U2/CA2 ONLY)
 2 
4-259-183-01  NECK(L9)
 
 
 
(KDL-46EX520/46EX521/46EX523 ONLY)
 
4-268-548-01 
STAND, PIPE (M)
 
 
 
(KDL-32EX421/32EX521 FOR LA1 ONLY)
 
4-267-555-01 
STAND, BASE(M2)
 
 
 
(KDL-32EX423/32EX520/32EX523 ONLY)
 
 
 
(KDL-32EX521 FOR U2/CA2 ONLY)
 
4-268-549-01 
STAND, PIPE (ML)
 
 
 
(KDL-40EX521 FOR LA1 ONLY)
 
4-267-560-01 
STAND, BASE(ML2)
 
 
 
(KDL-40EX520/40EX523 ONLY)
 
 
 
(KDL-40EX521 FOR U2/CA2 ONLY)
 
4-267-564-01 
STAND, BASE(L2)
 
 
 
(KDL-46EX520/46EX521/46EX523 ONLY)
 
2-580-608-01 
SCREW, +PSW M5X16
 
 
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
 
 
2-580-608-01 
SCREW, +PSW M5X16
 
 
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
 
 
For product protection and safety reasons, Sony strongly recommends
 
 
that you use the screws provided with the TV
 
 
CAUTION: These screws cannot be used to secure the TV to
 
 
the Wall Mount Brackets
B   Lift up TV set to detach from Table-Top Stand Assembly
C   Gently place the LCD TV set face down onto a soft cloth
A
C
Soft Cloth
B
1
2
3
4
1
2
3
4
ALL MODELS EXCEPT
KDL-32EX421/32EX521/40EX521 FOR LA1 ONLY
KDL-32EX421/32EX521/40EX521 FOR LA1 ONLY
KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523/46EX520/46EX521/46EX523 46
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifies per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifie.
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
REAR COVER AND AC COVER REMOVAL
 CAUTION:
 
Do not damage the GE2/GE3 (Power) Board Connector and Power Supply Cord when 
removing the Rear Cover. Refer to 
“Appendix A - Removing the Rear Cover” on page A-1
 for 
complete instructions.
A   Remove screws from Rear Cover
 
5 from KDL-32EX421/32EX423/32EX520/32EX521/32EX523 Only
 
4 from KDL-40EX520/40EX521/40EX523 Only
 
6 from KDL-46EX520/46EX521/46EX523 Only
B   Remove 1 screw from Terminal Area position
C   Remove 2 screws from Rear Cover
D   Remove 1 screw and release clips from AC Cover to detach from Rear Cover
 
(Refer to 
“Appendix A - Removing the Rear Cover” on page A-1
.)
E   Remove 2 screws from Rear Cover
F   Remove screws from Rear Cover 
 
7 from KDL-32EX421/32EX423/32EX520/32EX521/32EX523/40EX520/40EX521/40EX523 Only
 
5 from KDL-46EX520/46EX521/46EX523 Only
G   Gently lift up Rear Cover form bottom side to detach from Bezel
(Check th
Sony Electronics Service Information
 website for any additional service related issues for this model.)
 
 
4-256-393-01 
SCREW, +PSW M3X6 W12
 
 
7-685-648-79 
SCREW +BVTP    3X12 TYPE2 IT-3
 
 
2-580-639-01 
SCREW, +BVTP 4X12 TYPE2 IT-3
 
 
4-257-907-01 
JOINT, STAND
 
 
4-268-126-02 
SCREW, ORNAMENTAL M6X12
 
51 
4-275-430-31 
REAR COVER(32)
 
 
 
(KDL-32EX421 ONLY)
 
51 
4-275-430-01 
REAR COVER(32)
 
 
 
(KDL-32EX423/32EX520/32EX521/32EX523 ONLY)
 
51 
4-275-420-01 
REAR COVER(40)
 
 
 
(KDL-40EX520/40EX521/40EX523 ONLY)
 
51 
4-275-413-01 
REAR COVER(46)
 
 
 
(KDL-46EX520/46EX521/46EX523 ONLY)
 
52 
4-266-269-01 
COVER, AC(M)
51
52
A
D
C
E
F
G
B
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