Sony KDL-32EX407 / KDL-40EX407 Service Manual ▷ View online
KDL-32EX407/40EX407
12
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
(Check the
Sony Electronics Service Information
website for any additional service related issues for this model.)
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-2. REAR COVER, UNDER COVER, SPEAKER BRACKETS AND LOUDSPEAKERS REMOVAL
A
Remove screws from Rear Cover
10 from KDL-32EX407 ONLY
8 from KDL-40EX407 ONLY
B
Remove 2 screws from Rear Cover Top-Center
C
Remove 2 screws from Rear Cover Bottom-Center (KDL-40EX407 ONLY)
D
Remove 1 screw from Terminal position
E
Remove 1 screw from Side Jack position
F
Lift up Rear Cover from bottom to remove from Bezel Assembly
G
Disconnect Power Cord from G2LE/G2HE (Power) Boards and detach from Under Cover
H
Remove 1 screw from Under Cover to detach from Bottom Frame
I
Remove 1 screw from Speaker Bracket-L to remove from Bezel Assembly
J
Remove 2 screws from Loudspeaker to remove from Speaker Bracket-L
K
Remove 1 screw from Speaker Bracket-R to remove from Bezel Assembly
L
Remove 2 screws from Loudspeaker to remove from Speaker Bracket-R
M
Slide out Vesa Brackets to remove from Rear Cover
NOTE: The Vesa Brackets are not included with the Rear Cover and
must be reattached to the replacement Rear Cover
must be reattached to the replacement Rear Cover
51
4-172-264-01
REAR COVER (32)
(KDL-32EX407
ONLY)
51
4-167-455-01
REAR COVER (40)
(KDL-40EX407
ONLY)
52
3-297-324-02
COVER, ECS
53
4-166-138-01
COVER, UNDER (32)
(KDL-32EX407
ONLY)
53
4-166-136-01
COVER, UNDER (37)
(KDL-40EX407
ONLY)
54
4-167-326-01
BRACKET, VESA (S)
55
4-166-134-01
BRACKET, SP (32R)
(KDL-32EX407
ONLY)
55
4-166-132-01
BRACKET, SP (40R)
(KDL-40EX407
ONLY)
56
1-858-364-22
LOUDSPEAKER
57
4-166-133-01
BRACKET, SP (32L)
(KDL-32EX407
ONLY)
57
4-166-131-01
BRACKET, SP (40L)
(KDL-40EX407
ONLY)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
2-580-595-01
SCREW, +PSW M3X12
(KDL-32EX407
ONLY)
7-685-648-79
SCREW +BVTP 3X12 TYPE2 IT-3
4-159-298-01
SCREW, +PSW M4X10
A
K
L
M
B
KDL-32EX407 Only
KDL-40EX407 Only
KDL-40EX407 Only
KDL-32EX407 Only
KDL-40EX407 Only
KDL-40EX407 Only
C
D
E
I
H
G
J
F
55
56
54
57
53
56
51
52
KDL-32EX407/40EX407
13
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
(Check the
Sony Electronics Service Information
website for any additional service related issues for this model.)
A
Slide Side Jack Bracket to right side of BAL Board to detach from position
B
Remove 4 screws from BAL Board
C
Disconnect 5 connectors from BAL Board
D
Remove 1 PWB Holder to detach BAL Board from LCD Panel
E
Remove 2 screws from Bottom Frame to detach from Bezel Assembly (KDL-40EX407 ONLY)
F
Remove 2 screws from Bottom Frame to detach from LCD Panel
G
Remove 4 screws from G2LE/G2HE (Power) Boards
H
Disconnect 4 connectors from G2LE/G2HE (Power) Boards
I
Lift up Switch Unit and disconnect 1 connector to remove from Bezel
J
Press down on Panel Support
K
Slide out Panel Support to remove from Bezel Assembly
L
Carefully Lift up Panel to remove from Bezel Assembly
M
Disconnect 1 connector from HLR Board and release clips,
then lift up to detach from position
then lift up to detach from position
NOTE: The Mini Card Spacers and PWB Holder are not included
with the Boards and must be replaced when replacing the Boards.
with the Boards and must be replaced when replacing the Boards.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-3. BOTTOM FRAME, SWITCH UNIT, G2LE/G2HE (POWER) BOARDS, PANEL SUPPORTS,
BAL BOARD, SIDE JACK BRACKET, LCD PANEL AND HLR BOARD REMOVAL
101
4-166-126-11
SUPPORT, PANEL
(KDL-32EX407
ONLY)
101
4-166-126-01
SUPPORT, PANEL
(KDL-40EX407
ONLY)
102
X-2547-547-1
BEZEL ASSEMBLY (CY32 DS)
(KDL-32EX407
ONLY)
102
X-2547-548-1
BEZEL ASSEMBLY (CY40 DS)
(KDL-40EX407
ONLY)
103
A-1753-637-A
HLR BOARD, MOUNTED
104
N/A
LCD PANEL
FOR ALL SUPPORT, PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
105
4-175-711-01
BRACKET, SIDE JACK
106
A-1769-679-A
BAL BOARD, COMPLETE
NOTE: For BAL Board replacement, please refer to section 2-4. Adjustments after
Replacing the BAL Board.
NOTE: Final software is not installed on this BAL Board. Install the update after replacing
this board using the instructions provided with the software.
107
1-474-200-11
G2LE (POWER) BOARD, COMPLETE
(KDL-32EX407
ONLY)
107
1-474-202-21
G2HE (POWER) BOARD, COMPLETE
(KDL-40EX407
ONLY)
108
1-487-725-11
SWITCH UNIT
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
2-580-592-01
SCREW, +PSW M3X8
4-159-298-01
SCREW, +PSW M4X10
M
L
B
C
D
F
G
Mini Card
Spacer
H
J
K
I
A
E
103
104
102
106
107
108
105
101
KDL-32EX407/40EX407
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
(Check the
Sony Electronics Service Information
website for any additional service related issues for this model.)
CAUTION: When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
If using a chemically pretreated cloth, please follow the instruction provided on the package.
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-4. CLEANING THE LCD PANEL
151
1-910-101-28
HARNESS ASSEMBLY
(KDL-32EX407
ONLY)
151
1-910-101-30
HARNESS ASSEMBLY
(KDL-40EX407
ONLY)
152
1-910-060-07
CONNECTOR ASSEMBLY 15P
(KDL-32EX407
ONLY)
152
1-910-060-15
CONNECTOR ASSEMBLY 15P
(KDL-40EX407
ONLY)
*
153
1-837-516-11
(LVDS) FLEXIBLE FLAT CABLE
(KDL-32EX407
ONLY)
*
153
1-837-520-11
(LVDS) FLEXIBLE FLAT CABLE
(KDL-40EX407
ONLY)
*
154
1-910-060-08
CONNECTOR ASSEMBLY 14P
(KDL-32EX407
ONLY)
*
154
1-910-060-16
CONNECTOR ASSEMBLY 14P
(KDL-40EX407
ONLY)
1-5. SCREW
LEGEND
P/N
DISCRIPTION
REMARKS
TOTAL
Š
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(10), SPKR BRKT LEFT(1), SPKR BRKT RIGHT(1)
12
š
2-580-595-01
SCREW, +PSW M3X12
RC TOP-CENTER(2)
2
Ť
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)
6
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
Ū
2-580-592-01
SCREW, +PSW M3X8
G2LE(4), BAL(4)
8
Ũ
4-159-298-01
SCREW, +PSW M4X10
UNDER COVER(1), BTM FRAME(2), NECK to BASE(3)
6
P/N
DISCRIPTION
REMARKS
TOTAL
Š
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(8), SPKR BRKT LEFT(1), SPKR BRKT RIGHT(1), BTM FRM to BEZ ASSY(2)
12
š
2-580-595-01
SCREW, +PSW M3X12
NOT IN THIS MODEL
0
Ť
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)
6
ť
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
Ū
2-580-592-01
SCREW, +PSW M3X8
G2HE(4), BAL(4)
8
Ũ
4-159-298-01
SCREW, +PSW M4X10
RC TOP-CENTER(2), RC BTM-CENTER(2), UNDER COVER(1), BTM FRM(2), NECK to BASE(3)
10
KDL-32EX407
KDL-40EX407
1-6. CONNECTORS
TCON
SP
SP
HLR
INV
SWITCH UNIT
CN2600
CN2602
CN4300
CN2561
CN3800
BAL
G2LE/G2HE
CN6401
CN6402
154
152
153
151
KDL-32EX407/40EX407
15
DISASSEMBLy/pART NUMBER INFORMATION
1-7. ACCESSORIES AND PACKAGING
3-299-071-03
FLYER, SAFETY
4-180-188-31
MANUAL, INSTRUCTION
*
4-176-351-11
SUPPLEMENT(STAND INSTALLATION)
X-2348-140-3
SUPPORT BELT KIT
1-8. mISCELLANEOUS
!
1-837-452-11
AC POWER SUPPLY CORD WITH CONN
7-632-452-24
TAPE (NO.303) 18MMX35M YEL
1-9. REmOTE COmmANDER
1-487-833-11
REMOTE COMMANDER (RM-YD050)
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