DOWNLOAD Sony KDL-32EX305 / KDL-32EX405 / KDL-40EX405 / KDL-46EX405 Service Manual ↓ Size: 4.99 MB | Pages: 34 in PDF or view online for FREE

KDL-32EX305/32EX405/40EX405/46EX405  

12

  

51 

X-2546-659-2 

REAR COVER (32) ASSEMBLY

  

 

(KDL-32EX305/32EX405 

ONLY)

  

51 

X-2546-653-2 

REAR COVER (40) ASSEMBLY

  

 

(KDL-40EX405 

ONLY)

  

51 

X-2546-691-2 

REAR COVER (46) ASSEMBLY

  

 

(KDL-46EX405 

ONLY)

  

52 

3-196-465-12 

COVER, ECS

  

53 

4-157-976-01 

COVER, UNDER (32)

  

 

(KDL-32EX305/32EX405 

ONLY)

  

53 

4-157-977-01 

COVER, UNDER (37)

  

 

(KDL-40EX405 

ONLY)

  

53 

4-166-136-11 

COVER, UNDER (37)

  

 

(KDL-46EX405 

ONLY)

  

54 

4-168-272-01 

BRACKET, VESA (S)

 

 

2-580-640-01 

SCREW, +BVTP 4X16 TYPE2 IT-3

 

 

2-580-595-01 

SCREW, +PSW M3X12

  

 

(KDL-32EX305/32EX405 

ONLY)

 

 

7-685-648-79 

SCREW +BVTP 3X12 TYPE2 IT-3

 

 

4-159-298-01 

SCREW, +PSW M4X10

A   Remove screws from Rear Cover

 

10 from KDL-32EX305/32EX405 Only

 

8 from KDL-40EX405 Only

 

11 from KDL-46EX405 Only

B   Remove 2 screws from Rear Cover Top-Center

C   Remove 2 screws from Rear Cover Bottom-Center (KDL-40EX405/46EX405 Only)

D   Remove 1 screw from Terminal position

E   Remove 1 screw from Side Jack position

F   Lift up Rear Cover from bottom to remove from Bezel Assembly

G   Disconnect Power Cord from G2LE/G2HE (Power) Board and detach from Under Cover 

(All Except KDL-46EX405)

 

Disconnect Power Cord from AC Inlet and detach from Under Cover 
(KDL-46EX405 Only)

H   Remove 1 screw from Under Cover to detach from Bottom Frame

I   Slide out Vesa Brackets to remove from Rear Cover

 

NOTE: The Vesa Brackets are not included with the 
Rear Cover and must be reattached to the replacement 
Rear Cover

A

I

B

KDL-32EX305/
32EX405 Only
KDL-40EX405/
46EX405 Only

C

D

E

H

G

F

KDL-32EX305/
32EX405 Only
KDL-40EX405/
46EX405 Only

54

53

51

52

KDL-32EX305/32EX405/40EX405/46EX405  

13

A   Remove 1 screw from AC Inlet Bracket to detach from Bottom Frame (KDL-46EX405 Only)

B   Remove 1 screw from AC Inlet to detach from AC Inlet Bracket (KDL-46EX405 Only)

C   Remove 1 screw from Speaker Bracket Left to detach from Bezel Assembly (All Except KDL-46EX405)

 

Slide-out Speaker Bracket Left to detach from Bezel Assembly (KDL-46EX405 Only)

D   Remove 2 screws from Loudspeaker to remove from Speaker Bracket Left

E   Remove 1 screw from Speaker Bracket Right to detach from Bezel Assembly (All Except KDL-46EX405)

 

Slide-out Speaker Bracket Right to detach from Bezel Assembly (KDL-46EX405 Only)

F   Remove 2 screws from Loudspeaker to remove from Speaker Bracket Right

  

101 

1-858-364-22 

LOUD SPEAKER

  

 

(KDL-32EX305/32EX405/40EX405 

ONLY)

  

101 

1-858-371-11 

LOUDSPEAKER (4.5X20CM)

  

 

(KDL-46EX405 

ONLY)

  

102 

4-166-133-01 

BRACKET, SP (32L)

  

 

(KDL-32EX305/32EX405 

ONLY)

  

102 

4-166-131-01 

BRACKET, SP (40L)

  

 

(KDL-40EX405 

ONLY)

! 

103 1-842-104-31 

AC 

INLET

  

 

(KDL-46EX405 

ONLY)

  

104 

4-166-134-01 

BRACKET, SP (32R)

  

 

(KDL-32EX305/32EX405 

ONLY)

  

104 

4-166-132-01 

BRACKET, SP (40R)

  

 

(KDL-40EX405 

ONLY)

 

 

2-580-640-01 

SCREW, +BVTP 4X16 TYPE2 IT-3

 

 

7-685-648-79 

SCREW +BVTP 3X12 TYPE2 IT-3

 

 

2-580-629-01 

SCREW, +BVST 3X8

  

 

(KDL-46EX405 

ONLY)

 

 

4-167-964-01 

SCREW, +PWTP2 4X16

  

 

(KDL-46EX405 

ONLY)

E

F

C

D

KDL-32EX305/32EX405/
40EX405 Only
KDL-46EX405 Only

KDL-32EX305/32EX405/
40EX405 Only
KDL-46EX405 Only

A

B

104

101

102

101

AC Inlet
Bracket

103

KDL-32EX305/32EX405/40EX405/46EX405  

14

  

151 

NA 

SUPPORT, PANEL

 

 

FOR ALL SUPPORT PANEL PART NUMBER INFORMATION

 

 

REFER TO THE LCD PANELS SERVICE MANUAL

  

152 

X-2546-693-1 

BEZEL ASSEMBLY (CY32 LS)

  

 

(KDL-32EX305 

ONLY)

  

152 

X-2546-638-1 

BEZEL ASSEMBLY (CY32 DS)

  

 

(KDL-32EX405 

ONLY)

  

152 

X-2546-637-1 

BEZEL ASSEMBLY (CY40 DS)

  

 

(KDL-40EX405 

ONLY)

  

152 

X-2546-690-1 

BEZEL ASSEMBLY (CY46 DS)

  

 

(KDL-46EX405 

ONLY)

  

153 

A-1753-637-A 

HLR BOARD, MOUNTED

  

154 

NA 

LCD PANEL

 

 

FOR ALL LCD PANEL PART NUMBER INFORMATION

 

 

REFER TO THE LCD PANELS SERVICE MANUAL

 

155 

4-175-711-01 

BRACKET, SIDE JACK

  

 

(KDL-32EX305/32EX405/46EX405 

ONLY)

  

155 

4-166-286-21 

BRACKET, SIDE JACK

  

 

(KDL-40EX405 

ONLY)

    156 

A-1761-434-B 

BAL BOARD, COMPLETE

  

 

(KDL-32EX305 

ONLY)

    156 

A-1761-435-B 

BAL BOARD, COMPLETE

  

 

(KDL-32EX405/40EX405/46EX405 

ONLY)

 

NOTE: For BAL Board replacement, please refer to section 

 

2-2. Adjustments After Replacing the BAL Board or LCD Panel

 

NOTE: Final software is not installed on this BAL Board. Install the update after 

 

replacing this board using the instructions provided with the software.

  

157 

A-1752-778-A 

G2LE (POWER) BOARD, COMPLETE

  

 

(KDL-32EX305/32EX405 

ONLY)

  

157 

A-1752-780-A 

G2HE (POWER) BOARD, COMPLETE

  

 

(KDL-40EX405 

ONLY)

  

157 

1-474-205-11 

GD2 (POWER) BOARD, COMPLETE

  

 

(KDL-46EX405 

ONLY)

  

158 

1-487-725-21 

SWITCH UNIT

 

 

2-580-640-01 

SCREW, +BVTP 4X16 TYPE2 IT-3

 

 

2-580-592-01 

SCREW, +PSW M3X8

 

 

4-159-298-01 

SCREW, +PSW M4X10

A   Slide Side Jack Bracket to right-side of BAL Board to detach from position

B   Remove 4 screws from BAL Board

C   Disconnect 5 connectors from BAL Board

D   Remove 1 PWB Holder to detach BAL Board from LCD Panel

E   Remove 2 screws from Bottom Frame to detach from Bezel Assembly (KDL-40EX405/46EX405 Only)

F   Remove 2 screws from Bottom Frame to detach from LCD Panel

G   Remove 4 screws from G2LE/G2HE/GD2 (Power) Boards

H   Disconnect 4 connectors from G2LE/G2HE (Power) Boards (KDL-32EX305/32EX405/40EX405 Only)

 

Disconnect 6 connectors from GD2 (Power) Board (KDL-46EX405 Only)

I   Lift up Switch Unit and disconnect 1 connector to remove from Bezel

J   Press down on Panel Support and slide-out to remove from 

Bezel Assembly

K   Carefully Lift up Panel to remove from Bezel Assembly

L   Disconnect 1 connector from HLR Board, 

then release clips and lift up to detach from
position

 

NOTE: The Mini Card Spacers and PWB Holder 
are not included with the Boards and must be 
replaced when replacing the Boards. 

L

K

B

C

D

F

G

Mini Card

Spacer

H

J

I

A

E

153

154

152

156

157

158

155

151

KDL-32EX305/32EX405/40EX405/46EX405  

15

CAUTION: When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock.

Clean the cabinet of the TV with a dry soft cloth.

Wipe the LCD screen gently with a soft cloth.
 Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
 If using a chemically pretreated cloth, please follow the instruction provided on the package.
 Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
 Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.

Ṳ

SCREW, +BVTP 4X16 TYPE2 IT-3

RC(10), SPKR BRKT-L(1), SPKR BRKT-R(1)

12

ṳ

SCREW, +PSW M3X12

RC TOP-CENTER(2)

2

Ṷ

SCREW, +BVTP 3X12 TYPE2 IT-3

RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)

6

ṷ

SCREW, +PSW M5X16

TABLE-TOP STAND(4)

4

Ṽ

SCREW, +PSW M3X8

G2LE(4), BAL(4)

8

Ź

SCREW, +PSW M4X10

UNDER COVER(1), BTM FRM(2), NECK to BASE(3)

6

Ṿ

SCREW, +BVST 3X8

NOT IN THIS MODEL

0

ṿ

SCREW, +PWTP2 4X16

NOT IN THIS MODEL

0

Ṳ

SCREW, +BVTP 4X16 TYPE2 IT-3

RC(8), SPKR BRKT-L(1), SPKR BRKT-R(1), BTM FRM to BEZ ASSY(2)

12

ṳ

SCREW, +PSW M3X12

NOT IN THIS MODEL

0

Ṷ

SCREW, +BVTP 3X12 TYPE2 IT-3

RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)

6

ṷ

SCREW, +PSW M5X16

TABLE-TOP STAND(4)

4

Ṽ

SCREW, +PSW M3X8

G2HE(4), BAL(4)

8

Ź

SCREW, +PSW M4X10

RC TOP-CENTER(2), RC BTM-CENTER(2), UNDER COVER(1), BTM FRM(2), NECK to BASE(3)

10

Ṿ

SCREW, +BVST 3X8

NOT IN THIS MODEL

0

ṿ

SCREW, +PWTP2 4X16

NOT IN THIS MODEL

0

Ṳ

SCREW, +BVTP 4X16 TYPE2 IT-3

RC(11), BTM FRM to BEZ ASSY(2)

13

ṳ

SCREW, +PSW M3X12

NOT IN THIS MODEL

0

Ṷ

SCREW +BVTP    3X12 TYPE2 IT-3

RC to SIDE JACK(1), RC to TRMNL AREA(1)

2

ṷ

SCREW, +PSW M5X16

TABLE-TOP STAND(4)

4

Ṽ

SCREW, +PSW M3X8

GD2(4), BAL(4)

8

Ź

SCREW, +PSW M4X10

RC TOP-CENTER(2), RC BTM-CENTER(2), UNDER COVER(1), BTM FRM(2), NECK to BASE(3)

10

Ṿ

SCREW, +BVST 3X8

AC BRKT to BTM FRAME(1), AC INLET to AC BRKT(1)

2

ṿ

SCREW, +PWTP2 4X16

SPKR-L to SPKR ASSY-L(2), SPKR-R to SPKR ASSY-R(2)

4