Sony KDL-32EX301 / KDL-32EX400 / KDL-40EX400 / KDL-40EX401 Service Manual ▷ View online
KDL-32EX301/32EX400/40EX400/40EX401
13
DISASSEMBLY/PArt NuMBEr INforMAtIoN
NOTE: Les composants identifies per un trame et
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifie.
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-2. REAR COvER AND LOUDSPEAKERS REMOvAL
A Remove screws from Rear Cover
10 from KDL-32EX301 and KDL-32EX400 ONLY
8 from KDL-40EX400 and KDL-40EX401 ONLY
B Remove 2 screws from Rear Cover Top-Center
C Remove 2 screws from Rear Cover Bottom-Center (KDL-40EX400 and KDL-40EX401 ONLY)
D Remove 1 screw from Terminal position
D Remove 1 screw from Terminal position
E Remove 1 screw from Side Jack position
F Lift up Rear Cover from bottom to remove from Bezel Assembly
G Remove 1 screw from Under Cover Position and lift up Under Cover to detach from Bottom Frame
H Remove 1 screw from Speaker Bracket Left and lift up to remove from Bezel Assembly
I Remove 2 screws from Loudspeaker and lift up to remove from Speaker Bracket Left
J Remove 1 screw from Speaker Bracket Right and lift up to remove from Bezel Assembly
K Remove 2 screws from Loudspeaker and lift up to remove from Speaker Bracket Right
51
1-858-340-11
LOUDSPEAKER (4.5X12.5CM)
52
4-163-786-01
BRACKET, SP (32L)
(KDL-32EX301/32EX400 ONLY)
52
4-163-788-01
BRACKET, SP (40L)
(KDL-40EX400/40EX401 ONLY)
53
4-163-783-01
COVER, UNDER (32)
(KDL-32EX301/32EX400 ONLY)
53
4-163-784-01
COVER, UNDER (40)
(KDL-40EX400/40EX401 ONLY)
54
X-2546-683-1
REAR COVER (32) ASSEMBLY
(KDL-32EX301/32EX400 ONLY)
54
X-2546-684-1
REAR COVER (40) ASSEMBLY
(KDL-40EX400/40EX401 ONLY)
55
3-196-465-12
COVER, ECS
56
4-163-787-01
BRACKET, SP (32R)
(KDL-32EX301/32EX400 ONLY)
56
4-163-789-01
BRACKET, SP (40R)
(KDL-40EX400/40EX401 ONLY)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
2-580-595-01
SCREW, +PSW M3X12
(KDL-32EX301/32EX400 ONLY)
7-685-648-79
SCREW +BVTP 3X12 TYPE2 IT-3
4-159-298-01
SCREW, +PSW M4X10
56
51
52
53
51
55
54
A
J
K
KDL-32EX301/
KDL-32EX400 ONLY
KDL-32EX400 ONLY
KDL-40EX400/
KDL-40EX401 ONLY
KDL-40EX401 ONLY
KDL-32EX301/
KDL-32EX400 ONLY
KDL-32EX400 ONLY
KDL-40EX400/
KDL-40EX401 ONLY
KDL-40EX401 ONLY
C
B
D
E
H
G
I
F
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
(Check the
Sony Electronics Service Information
website for any additional service related issues for this model.)
KDL-32EX301/32EX400/40EX400/40EX401
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifi es per un trame et
une marque
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifi e.
numero specifi e.
NOTE: The components identifi ed by shading
and
and
!
mark are critical for safety. Replace only
with part number specifi ed.
NOTE: The components identifi ed by a red outline and a mark contain
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
confi dential information. Specifi c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-3. SWITCH UNIT, POWER (G2HE/G2LE) BOARD, A BOARD, LCD PANEL,
AND H2 BOARD REMOVAL
A Remove 2 screws from Bottom Frame to detach from Bezel Assembly
(KDL-40EX400 and KDL-40EX401 ONLY)
B Remove 2 screws from Bottom Frame to detach from LCD Panel
C Lift up Switch Unit to remove from Bezel
D Disconnect 1 connector from Switch Unit
D Disconnect 1 connector from Switch Unit
E Disconnect 4 connectors from G2HE/G2LE (Power) Board
F Remove 4 screws from G2HE/G2LE (Power) Board
G Disconnect 6 connectors from A Board
H Remove 4 screws from A Board
I Remove 1 PWB Holder to detach A Board from LCD Panel
103
104
102
101
106
107
108
105
N
M
H
G
I
B
F
Mini Card Spacer
E
K
L
C
D
J
A KDL-40EX400/
KDL-40EX401 ONLY
101 NA
PANEL SUPPORT (A)
FOR ALL PANEL SUPPORT PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
101 NA
PANEL SUPPORT (B)
FOR ALL PANEL SUPPORT PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
102
X-2546-675-1
BEZEL (CY32W) D ASSEMBLY
(KDL-32EX301 US ONLY)
102
X-2547-680-1
BEZEL (CY32W) DF ASSY
(KDL-32EX301 CND/MX ONLY)
102
X-2546-667-1
BEZEL (CY32F) ASSEMBLY
(KDL-32EX400 US ONLY)
102
X-2547-681-1
BEZEL (CY32F) F ASSY
(KDL-32EX400 CND/MX ONLY)
102
X-2546-669-1
BEZEL (CY40) ASSEMBLY
(KDL-40EX400 US ONLY)
102
X-2547-682-1
BEZEL (CY40) F ASSEMBLY
(KDL-40EX400 CND/MX ONLY)
102
X-2546-677-1
BEZEL (CY40) D ASSEMBLY
(KDL-40EX401 US ONLY)
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
J Slide Side Jack Bracket to right
side of A Board to detach from
position
K Press down on Panel Support
L Slide out Panel Support to
remove from Bezel Assembly
M Carefully Lift up Panel to
remove from Bezel Assembly
N Disconnect 1 connector from
H2 Board and release from LED
Guide
NOTE: The Mini Card Spacers
and PWB Holder are not
included with the Boards
and must be replaced when
replacing the Boards.
102
X-2547-684-1
BEZEL (CY40) DF ASSEMBLY
(KDL-40EX401 CND/MX ONLY)
103
1-857-594-11
H2 BOARD, COMPLETE
104
NA
LCD PANEL
FOR ALL LCD PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
105
4-166-286-11
BRACKET, SIDE JACK
106
1-857-593-11
A BOARD, COMPLETE
(KDL-32EX301 ONLY)
106
1-857-593-21
A BOARD, COMPLETE
(ALL EXCEPT KDL-32EX301)
106
1-857-593-61
A BOARD, COMPLETE
(FOR KDL-32EX300/40EX400 BUSINESS TO BUSINESS MODELS ONLY)
156
1-474-203-11
G5E (POWER) BOARD, COMPLETE
107
1-474-200-11
G2LE (POWER) BOARD, COMPLETE
(KDL-32EX301/32EX400 ONLY)
107
1-474-202-11
G2HE (POWER) BOARD, COMPLETE
(KDL-40EX400/40EX401 ONLY)
108
1-487-889-11
SWITCH UNIT
(Check the
Sony Electronics Service Information
website for any additional service related issues for this model.)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
(KDL-40EX400/40EX401 ONLY)
2-580-592-01
SCREW, +PSW M3X8
4-159-298-01
SCREW, +PSW M4X10
KDL-32EX301/32EX400/40EX400/40EX401
15
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifies per un trame et
une marque
!
sont critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifie.
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
G2HE/G2LE
A
TCON
SP
SP
H2
INV
SWITCH UNIT
152
151
1-4. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
®
Wipe the LCD screen gently with a soft cloth.
®
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm
water.
®
If using a chemically pretreated cloth, please follow the instruction provided on the package.
®
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
®
Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
151
1-910-060-93
LVDS CONNECTOR ASSEMBLY FFC 32
(KDL-32EX301 ONLY)
151
1-910-060-87
LVDS CONNECTOR ASSEMBLY 32-I
(KDL-32EX400 ONLY)
151
1-910-060-88
LVDS CONNECTOR ASSEMBLY 40-I
(KDL-40EX400/40EX401 ONLY)
152
1-910-060-94
CONNECTOR ASSEMBLY INVERTER 32
(KDL-32EX301/32EX400 ONLY)
152
1-910-060-95
CONNECTOR ASSEMBLY INVERTER 40
(KDL-40EX400/40EX401 ONLY)
1-5. SCREW LEGEND AND CONNECTORS
(Check the
Sony Electronics Service Information
website for any additional service related issues for this model.)
KDL-32EX301/32EX400
P/N
DISCRIPTION
REMARKS
TOTAL
■
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(10), SPKR BRKT-L(1), SPKR BRKT-R(1)
12
□
2-580-595-01
SCREW, +PSW M3X12
RC TOP-CNTR(2)
2
▼
7-685-648-79
SCREW +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)
6
▽
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
●
2-580-592-01
SCREW, +PSW M3X8
G2LE(4), A BOARD(4)
8
○
4-159-298-01
SCREW, +PSW M4X10
UNDR COVR(1), BTM FRAME(2), STD NECK(3)
6
KDL-40EX301/40EX400
P/N
DISCRIPTION
REMARKS
TOTAL
■
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
RC(8), SPKR BRKT-L(1), SPKR BRKT-R(1), BTM FRM to BEZ ASSY(2)
12
□
2-580-595-01
SCREW, +PSW M3X12
NOT IN THIS MODEL
0
▼
7-685-648-79
SCREW +BVTP 3X12 TYPE2 IT-3
RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)
6
▽
2-580-608-01
SCREW, +PSW M5X16
TABLE-TOP STAND(4)
4
●
2-580-592-01
SCREW, +PSW M3X8
G2 BOARD(4), A BOARD(4)
8
○
4-159-298-01
SCREW, +PSW M4X10
RC TOP-CNTR(2), RC BTM-CNTR(2), UNDR CVR(1), BTM FRM(2), STD NECK(3)
10
KDL-32EX301/32EX400/40EX400/40EX401
16
DISASSEMBLY/PART NUMBER INFORMATION
1-6. ACCESSORIES & PACKING
A-1758-122-A
ACCESSORY ASSY
(KDL-32EX301/32EX400 ONLY)
A-1758-122-A
ACCESSORY ASSY
(KDL-40EX400/40EX401 ONLY)
*
4-170-418-11
GUIDE, QUICK SET UP
*
4-170-418-21
GUIDE, QUICK SET UP
*
4-170-418-31
GUIDE, QUICK SET UP
*
4-175-276-01
GUIDE, STAND INSTALLATION
4-170-417-11
MANUAL, INSTRUCTION
4-170-417-21
MANUAL, INSTRUCTION
4-170-417-31
MANUAL, INSTRUCTION
X-2547-210-1
PACKING MATERIAL KIT CY32F
(KDL-32EX400 ONLY)
X-2547-209-1
PACKING MATERIAL KIT CY32W
(KDL-32EX301 ONLY)
X-2547-212-1
PACKING MATERIAL KIT CY40
(KDL-40EX400 ONLY)
X-2547-219-1
PACKING MATERIAL KIT CY40_D
(KDL-40EX401 ONLY)
4-159-298-01
SCREW, +PSW M4X10
(SCREWS TO ATTACH NECK TO BASE ASSY)
2-580-608-01
SCREW, +PSW M5X16 (Refer to Screw chart for quantities)
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV
CAUTION: These screws cannot be used to secure the TV to
the Wall Mount Brackets
1-7. MISCELLANEOUS
!
1-836-501-21
AC POWER SUPPLY CORD WITH CONN
4-163-802-01
BRACKET, VESA (S)
THE FOLLOWING PARTS ARE FOR KDL-32EX400 AND KDL-40EX400 BUSINESS TO BUSINESS MODELS ONLY
HOTEL ACCESSORY PART CONTAINS THE FOLLOWING
A-1787-322-A
ACCESSORY ASSY
1-910-101-60
CONNECTOR ASSY 6P
4-199-278-01
LABEL, INFORMATION (CY32B)
(KDL-32EX400 BUSINESS TO BUSINESS MODEL ONLY)
4-199-279-01
LABEL, INFORMATION (CY40B)
(KDL-40EX400 BUSINESS TO BUSINESS MODEL ONLY)
1-857-771-11
R2 BOARD, MOUNTED
4-111-643-01
R BRACKET (TOP)
1-8. REMOTE COMMANDER
1-487-827-11
REMOTE COMMANDER (RM-YD035)
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