DOWNLOAD Sony KDL-32CX527 / KDL-40CX527 Service Manual ↓ Size: 9.57 MB | Pages: 102 in PDF or view online for FREE

Model
KDL-32CX527 KDL-40CX527
Pages
102
Size
9.57 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32cx527-kdl-40cx527.pdf
Date

Sony KDL-32CX527 / KDL-40CX527 Service Manual ▷ View online

KDL-32CX527/40CX527
20
SECTION 4 - TROUBLESHOOTING
TRIAGE CHART
Use the Triage Chart to determine what may possibly be causing the error before going out to the customers location. 
Before you make the service call…
 
 
 
Green LED 
Blinking
No
Power
Remote Audio Network Skype
2
3
5
6
7
Green LED 
Blinking
No Green 
Power LED 
(Dead Set)
Stationary
colored lines 
or dots
No video 
through 1 
input
No video all 
Inputs
No
Remote
No Audio
Wireless
can't
connect
Skype
doesn't
connect
BATV BOARD
G* BOARD
HLR2 BOARD
SPEAKER
SKYPE MODULE
WIFI MODULE
LVDS CABLE
TCON
LCD Panel
 
 Problem
POWER
POWER
AUDIO
PANEL
(TCON)
PANEL
(INT)
TEMP
 
y p
LED
blinking red diagnostics 
4.  Follow the troubleshooting charts in the technical guides to isolate the board.
5. Chart Color Code
Video - missing or distorted
1.  Confirm the symptom from the customer.
RED DOT: Most likely defective part  
BLACK TEXT: Part that may correct the symptom
BLUE TRIANGLE:  Secondary possible defective part
3.  Bring all the boards listed for that symptom.
2.  Select that symptom from the chart.
Reference 
KDL-32CX527/40CX527
21
SECTION 4 - TROUBLESHOOTING
PROTECTION SHUTDOWN
Self Diagnosis
Supported model
Critical  voltages  and  circuit  operations  are  monitored  by  the  CPU 
on the Main Board. If a fault is detected the Self-Diagnostic function 
in the TV will force the TV to shut down by the CPU. The monitored 
circuit in which the fault occurred will cause the CPU to flash the 
Stand-By  LED  in  groups  of  repeating  sequences.  The  number  of 
blinks in these groups identifies which voltage or circuit caused the 
protection event. 
Not  all  of  the  available  protect  codes  are  used  in  every  model. 
For  example,  models  that  are  LED  backlit  do  not  use  the  4-blink 
balancer error as this circuit is found in models that are backlit with 
fluorescent  lamps.  The  following  contains  the  protect  circuits  and 
diagnostics codes used in the models listed in this manual. 
“Figure 
4-3. Diagnostic Table” on page 23
 provides guidance in locating the 
possible component causing the shutdown.
STANDBY LED FLASH COUNT
Ambient Sensor/ 
(IR) Infrared Receiver
Picture Off /
Timer LED 
Standby LED
Power LED
FIGURE 4-1.  LED DISPLAY
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
FIGURE 4-2.  BLINK COUNT
KDL-32CX527/40CX527
22
SECTION 4 - TROUBLESHOOTING
2X Blink - Main Power Error
A  loss  of  REG12V  from  the  power  supply  triggers  this  protect 
event.  This  symptom  is  usually  remedied  by  replacing  the  Power 
Supply Board. If the error continues after the Power Supply Board 
is replaced, suspect excessive loading which is causing the power 
supply to shut down. This is usually caused by a failure of the inverter 
circuits. Unplug the inverter and turn the TV back on. If a 6X error is 
displayed, the inverter (or LCD panel) must be replaced.
3X Blink- DC Regulator/Audio Error
The first thing to check when a 3X blink protection mode occurs is 
the physical condition of the speakers and speaker connections. The 
speakers should measure 8 ohms. Shorted speakers or connections 
can cause a 3X blink protection mode.
If  the  speakers  and  connections  check  okay,  then  the  defective 
component is on the Main Board. Either an open F4200, defective 
DC  Regulator,  or  defective  Audio  amplifier  will  cause  a  3X  blink 
protection mode which would require replacing the Main Board.
A  defect  on  the  Power  Supply  Board  may  also  cause  a  3X  blink 
protection mode and shut-off. Check the AU12V level at CN6704/pin 
14. If 0V is measure before shut-off the Power Supply Board needs 
to be replaced.
5X Blink - TCON Error
A communications error with the timing control circuits (TCON) has 
occurred.  If  the  TCON  is  available  for  replacement,  replace  the 
TCON. If the TCON is not available, the LCD panel must be replaced 
since the TCON circuit is part of the LCD panel assembly. In rare 
cases a loose or defective LVDS cable could also be the cause.
6X Blink - Backlight System Failure
If the inverter circuits fails to generate high voltage or one or more 
of  the  backlight  lamps  fails  to  light,  the  television  will  shut  down 
and  display  this  diagnostics  error.  Observing  for  the  presence  of 
backlighting  is  crucial  in  determining  which  component  is  likely  at 
fault.
If the backlights turn on before the 6X shutdown occurs, it is safe 
to assume that the inverter circuits are functioning and one of the 
lamps failed to ignite. Replacing the LCD panel is necessary. If the 
backlights never turn on before the 6X shutdown, the inverter has 
failed. If the inverter is available for replacement, replace the inverter. 
If the inverter is not available, replace the LCD Panel.
7X Blink - Temperature Failure
A  digital  thermometer  IC  located  on  the  Main  Board  provides  a 
temperature reading of the chassis and LCD panel. If the temperature 
exceeds a pre-determined point the TV will shut down. If this problem 
occurs immediately at turn-on, the temperature sensing IC has failed 
and replacing the Main Board is required. If this occurs after the TV 
has been running for a while, check for ventilation issues that could 
cause the TV to run hotter than normal.
KDL-32CX527/40CX527
23
SECTION 4 - TROUBLESHOOTING
DIAGNOSTIC CODE DESCRIPTIONS
The Diagnostic Table provides an overview of the number of times the Standby LED blinks and the possible location.
Number of times 
Standby LED blinks Diagnostic Item
Possible Causes
Possible Location
NA
RGB_SEN
RGB Sensor ACK Error
NA
2
MAIN_POWER
Main Power 
Over Voltage Protection
G2AS (Power) Board (KDL-32CX527 Only) 
G2BS (Power) Board (KDL-40CX527 Only)
AUD_PROT
Audio Error Detection
DC_ALERT
DTT Error
4
BALANCER
Panel Balancer Error
NA
TCON ERR
TCON Error
HFR ERR
HFR Error
P_ID_ERR
Panel ID NVM Error
PANEL_POWE
Panel Error
6
BACKLITE
Backlight Error
LCD Panel
G2AS (Power) Board (KDL-32CX527 Only) 
G2BS (Power) Board (KDL-40CX527 Only)
7
TEMP_ERR
Temperature Error
BATV Board
3
5
BATV Board
TCON Control MT Board
LVDS Connection
FIGURE 4-3.  DIAGNOSTIC TABLE
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