Sony KDL-26V4000 / KDL-26V4220 / KDL-26V4230 / KDL-26V4240 / KDL-32V4000 / KDL-32V4200 / KDL-32V4210 / KDL-32V4220 / KDL-32V4230 / KDL-32V4240 / KDL-37V4000 / KDL-37V4220 / KDL-37V4230 / KDL-37V4240 Service Manual ▷ View online
- 2 -
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1. GENERAL ...................................................................
3
Caution ................................................................
3
Specifications .....................................................
4
Connectors ..........................................................
5
Self Diagnosis .....................................................
7
2. DISASSEMBLY
2-1.
Rear Cover Removal ..........................................
8
2-2.
Stand Removal ...................................................
8
2-3.
Loudspeaker Removal ........................................
8
2-4.
Side Jack Bracket Assy Removal ......................
8
2-5.
BC1 Board Removal ..........................................
9
2-6.
GA2 Board Removal (26/32 inches) .................
9
2-7.
GA3 Board Removal (37 inches) .......................
9
2-8.
H3E Board Removal ..........................................
9
2-9.
H4/H4K Board Removal ....................................
9
3. ADJUSTMENTS
3-1.
How to enter the Service Mode ........................
10
3-2.
TT Modes ..........................................................
12
3-3.
TT OSD Labels .................................................
13
4. DIAGRAMS
4-1.
Block Diagram ...................................................
14
4-2.
Circuit Board Location .......................................
15
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
15
BC1 Board Schematic Diagram .........................
16
H3E Board Schematic Diagram .........................
28
H4/H4K Board Schematic Diagram ..................
28
GA2 Board Schematic Diagram(26/32 inches) .
29
GA3 Board Schematic Diagram(37 inches) ......
30
BC1 Printed Wiring Board .................................
32
H3E Printed Wiring Board .................................
32
H4/H4K Printed Wiring Board ..........................
33
GA2 Printed Wiring Board(26/32 inches) .........
34
GA3 Printed Wiring Board(37 inches) ..............
36
5. EXPLODED VIEWS
5-1.
Chassis ................................................................
38
5-2.
Bezel Assy ..........................................................
39
5-3.
Rear Cover & Power Supply Cords ...................
40
6. ELECTRICAL PARTS LIST .................................. 41
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
ON
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
- 3 -
SECTION 1 GENERAL
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards
example 1
example 2
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the following part numbers :
the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
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1
CAUTION
SECTION 1 GENERAL
- 4 -
SPECIFICATIONS
Television System
Channel Coverage
Colour/Video System
Analogue:
Depending on your country/region
B/G/H, D/K, L, I
Depending on your country/region
B/G/H, D/K, L, I
Digital:
DVB-T/DVB-C
DVB-T/DVB-C
Analogue: 48.25 - 855.25 MHz
Digital: VHF/UHF
Analogue:
PAL, SECAM
NTSC 3.58/4.43 (Video in only)
PAL, SECAM
NTSC 3.58/4.43 (Video in only)
Digital:
MPEG-2 MP@ML
MPEG-2 MP@ML
Picture Size
LCD(Liquid Crystal Display) Panel
Approx 66.0cm (26 inches)
Approx 81.3cm (32 inches)
Approx 94.0cm (37 inches)
Approx 81.3cm (32 inches)
Approx 94.0cm (37 inches)
Sound Output
Right and Left speaker
2 x 10W (RMS)
Input/Output Terminals [REAR]
General Specifications
1: 21-pin Euro connector
(CENELEC standard)
Inputs for Audio and Video signals.
Inputs for RGB.
Inputs for RGB.
Outputs of TV Video and Audio
signals.
signals.
Power Requirements
220 - 240V
Power Consumption/
Standby
(26 inches):
Approx 61W/0.7W (Home mode)
Approx 87W/0.7W (Shop mode)
Approx 87W/0.7W (Shop mode)
(32 inches):
Approx 86W/0.7W (Home mode)
Approx 129W/0.7W (Shop mode)
Approx 129W/0.7W (Shop mode)
(37 inches):
Approx 106W/0.6W (Home mode)
Approx 155W/0.6W (Shop mode)
Approx 155W/0.6W (Shop mode)
2: 21-pin Euro connector
(CENELEC standard)
(CENELEC standard)
Inputs for Audio and Video signals.
Inputs for RGB.
Inputs for RGB.
Outputs of Video and Audio signals
(Selectable). SmartLink interface.
(Selectable). SmartLink interface.
Dimensions
(26 inches):
Approx 659x505x242mm (With stand)
Approx 659x466x95mm (Without stand)
Approx 659x466x95mm (Without stand)
(32 inches):
Approx 794x577x242mm (With stand)
Approx 794x540x99mm (Without stand)
Approx 794x540x99mm (Without stand)
(37 inches):
Approx 920x649x279mm (With stand)
Approx 920x610x110mm (Without stand)
Approx 920x610x110mm (Without stand)
Weight
Approx 12.5kg (26 inches with stand)
Approx 10.0kg (26 inches without stand)
Approx 15.5kg (32 inches with stand)
Approx 13.0kg (32 inches without stand)
Approx 20.5kg (37 inches with stand)
Approx 17.5kg (37 inches without stand)
Approx 10.0kg (26 inches without stand)
Approx 15.5kg (32 inches with stand)
Approx 13.0kg (32 inches without stand)
Approx 20.5kg (37 inches with stand)
Approx 17.5kg (37 inches without stand)
Component In
Supported formats:1080i, 720p,
576p, 576i, 480p, 480i
Y:1 Vp-p, 75 ohms, 0.3V negative
sync
576p, 576i, 480p, 480i
Y:1 Vp-p, 75 ohms, 0.3V negative
sync
PB/CB:0.7 Vp-p, 75 ohms
PR/CR:0.7 V p-p, 75 ohms
PR/CR:0.7 V p-p, 75 ohms
Audio input:Phono jacks
Other Features
Intergrated digital TV Tuner DVB-T/C, HD Ready,
High Picture Quality, Bravia Engine, Dynamic
High Picture Quality, Bravia Engine, Dynamic
Contrast, Virtual Dolby Surround, BBE-Viva,
PC Input, 3 HDMI Inputs.
HDMI Inputs
Video:1080i, 720p, 576p, 576i,
480p, 480i
Audio:Two channel linear PCM
32, 44.1 and 48kHz,
16, 20 and 24 bits
Analogue audio input:Minijack
480p, 480i
Audio:Two channel linear PCM
32, 44.1 and 48kHz,
16, 20 and 24 bits
Analogue audio input:Minijack
(HDMI IN 3 only)
PC Input
Video:15 Pin D Sub Connector
Audio:Minijack
Audio:Minijack
CAM
Conditional Access Module
Input/Output Terminals [SIDE]
Remote control system : Infrared control
Headphone jack
Stereo mini jack
Power requirements
3V dc
2 batteries IEC designation
2 batteries IEC designation
R06 (size AA)
Audio input
Phono jacks
Video input
Phono jack
HDMI input
HDMI Connector
Design and specifications are subject to change without notice.
- 5 -
CONNECTORS
21 Pin Connector (SCART)
_
_
Red input
0.7 +/- 3dB, 75 ohms, positive
_
(S signal Chroma
Connected
Not Connected (open) * at 20Hz - 20kHz
Pin No
1
2
Signal
Signal level
1
Audio output B
(right)
(right)
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
Output impedence : Less than 1kohm*
2
Audio input B
(right)
(right)
Standard level : 0.5V rms
Output impedence : More than 10kohm*
Output impedence : More than 10kohm*
3
Audio output A
(left)
(left)
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
Output impedence : Less than 1kohm*
4
Ground (audio)
5
Ground (blue)
6
Audio input A
(left)
(left)
Standard level : 0.5V rms
Output impedence : More than 10kohm*
Output impedence : More than 10kohm*
7
Blue input
0.7 +/- 3dB, 75 ohms positive
8
Function select
(AV control)
(AV control)
High state (9.5-12V) : Part mode
Low state (0-2V) : TV mode
Input impedence : More than 10K ohms
Input capacitance : Less than 2nF
Low state (0-2V) : TV mode
Input impedence : More than 10K ohms
Input capacitance : Less than 2nF
9
Ground (green)
10
AVlink
11
Green
Green signal : 0.7 +/- 3dB, 75 ohms,
positive
positive
12
Open
13
Ground (red)
14
Ground (blanking)
15
input)
0.3 +/- 3dB, 75 ohms, positive
16
Blanking input
(Ys signal)
(Ys signal)
High state (1-3V) Low state (0-0.4V)
Input impedence : 75 ohms
Input impedence : 75 ohms
17
Ground (video
output)
output)
18
Ground (video
input)
input)
19
Video output
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
(-3+10dB)
20
Video input
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
Video input
Y (S signal)
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
(-3+10dB)
21
Common ground
(plug, shield)
(plug, shield)
- -
- -
19
17
15
13
11
9
7
5
3
1
20
18
16
14
12
10
8
6
4
2
21
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE
WARNING
(UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
ASA
T
mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
UK PLUG WARNING